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Kelly

Kelly

Kelly

Kelly KBL

KBL

KBL

KBL Brushless

Brushless

Brushless

Brushless Motor

Motor

Motor

Motor Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3

3

3

3....1

1

1

1

Page 4

2.2

2.2

2.2

2.2 Features

Features

Features

Features

1) Intelligence with powerful microprocessor.
2) Synchronous rectification, ultra low drop, fast PWM to achieve very high efficiency.
3) Current limit and torque control.
4) Battery current limiting available, doesn’t affect taking off performance.
5) Low EMC.
6) LED fault code helps user debugging.
7) Battery protection: current cut back, shutdown and warning at high or low battery.
8) Thermal enhanced rugged aluminum housing. Rugged connectors.
9) Thermal protection: current cut back on low temperature and high temperature to protect

battery and controller.

10)Configurable 60-degree or 120-degree hall position sensor.
11) Support any number of poles.
12)Up to 60000 electric RPM. (Electric RPM = mechanical RPM * motor poles)
13)Three modes of regen: brake switch regen, release throttle regen, 0-5V signal regen.
14)High pedal protection: Disable operation if power up with non-zero throttle.
15)Current multiplication: Take less current from battery, output more current to motor!
16)) Easy installation: 3-wire potentiometer will work.

2.3

2.3

2.3

2.3 Specifications

Specifications

Specifications

Specifications

Frequency of Operation: 16.6kHz.

Standby Battery Current: < 2mA.

5V Sensor Supply Current: 40mA.

Supply Voltage, PWR, 18V to 90V.

Supply Current, PWR, 150mA.

Operating Voltage, B+, 18V to 1.25*Nominal Voltage.

Analog Brake and Throttle Input: 0-5 Volts. Can use 3-wire pot to produce 0-5V signal.

Reverse Alarm, Main Contactor Coil Driver, Meter: <200mA.

Full Power Operating Temperature Range: 0C to 50C (controller case temperature).

Operating Temperature Range: -30C to 90C, 100C shutdown (controller case temperature).

Motor Current Limit, 1 minute: 100A / 150A / 200A / 300A, depending on model.

Motor Current Limit, continuous: 50A / 75A / 100A / 150A, depending on model.

Max Battery Current :Configurable.

Supply Voltage, 8-30V for Controllers Rated Higher Than 72V.

Содержание KBL36101

Страница 1: ...362 36201 01 01 01 KBL KBL KBL KBL243 243 243 24301 01 01 01 KBL KBL KBL KBL363 363 363 36301 01 01 01 KBL48101 KBL48101 KBL48101 KBL48101 KBL72101 KBL72101 KBL72101 KBL72101 KBL48151 KBL48151 KBL481...

Страница 2: ...KBL Series Brushless Motor Controller User s Manual 0 Contents 1 Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Features and Specifications 3 2 1 General functions 3 2 2 Features 4 2 3 Specificati...

Страница 3: ...intenance Read the manual carefully and thoroughly before use the controller Should you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controller...

Страница 4: ...to half of max forward speed 8 Configurable and programmable with RS 232 Software upgradeable Windows GUI provided 9 Provide 5V sensor supply 10 3 switch inputs Close to ground to activate Default to...

Страница 5: ...tric RPM Electric RPM mechanical RPM motor poles 13 Three modes of regen brake switch regen release throttle regen 0 5V signal regen 14 High pedal protection Disable operation if power up with non zer...

Страница 6: ...2 4 2 4 2 4 Name Name Name Name Regulation Regulation Regulation Regulation The name regulation of Kelly BLDC motor controllers The eighth letter represents regeneration 0 non regeneration 1 with rege...

Страница 7: ...r Controller Controller Controller The controller can be oriented in any position as clean and dry as possible or shield with a cover to protect it from water and contaminants To ensure full rated out...

Страница 8: ...e phase phase Figure Figure Figure Figure 3 3 3 3 The connecting diagram of J1 J1 J1 J1 and J2 J2 J2 J2 J1 J1 J1 J1 Pin Pin Pin Pin Definition Definition Definition Definition 1 1 1 1 PWR PWR PWR PWR...

Страница 9: ...ernally connected connected connected connected RTN RTN RTN RTN is is is is internally internally internally internally connected connected connected connected to to to to B B B B 2 2 2 2 Two Two Two...

Страница 10: ...3 2 2 3 2 2 3 2 2 3 2 2 Wiring Wiring Wiring Wiring of of of of BLDC BLDC BLDC BLDC Motor Motor Motor Motor Controller Controller Controller Controller Figure Figure Figure Figure 4 4 4 4 Standard Sta...

Страница 11: ...er User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 1 1 1 1 Page 10 Figure Figure Figure Figure 5 5 5 5 BLDC BLDC BLDC BLDC controller controller controller controller preferred pref...

Страница 12: ...V V V V 3 3 3 3 1 1 1 1 Page 11 Figure Figure Figure Figure 6 6 6 6 Standard Standard Standard Standard Wiring Wiring Wiring Wiring for for for for Controllers Controllers Controllers Controllers Rate...

Страница 13: ...nnected correctly Turn the PWR switch on The LED should blink then keeps on when the controller operates normally If this does not happen check continuity of the PWR and return The fault code will be...

Страница 14: ...r properly installation the following minor maintenance is recommended in certain applications Remove power by disconnecting the battery starting with battery positive Discharge the capacitors in the...

Страница 15: ...age and configuration 2 Over voltage at regeneration Controller will cut back or stop regeneration 1 3 Low voltage error 1 The controller will attempt to clear the fault code automatically after 5 sec...

Страница 16: ...hrottle isn t zero when try to change direction The controller won t change drive direction if throttle isn t zero Also it won t change direction at high speed The controller will wait throttle and sp...

Страница 17: ...er User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 1 1 1 1 Page 16 Contact Contact Contact Contact Us Us Us Us Kelly Kelly Kelly Kelly Controls Controls Controls Controls LLC LLC LLC LLC Home...

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