background image

Kelly

Kelly

Kelly

Kelly KBL

KBL

KBL

KBL Brushless

Brushless

Brushless

Brushless Motor

Motor

Motor

Motor Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3

3

3

3....1

1

1

1

Page 12

3.2.

3.2.

3.2.

3.2.3

3

3

3 Communication

Communication

Communication

Communication Port

Port

Port

Port

A RS232 port is provided to communicate with host computer for calibration and configuration.

Figure

Figure

Figure

Figure 6:

6:

6:

6:

RS232 Interface

3.3

3.3

3.3

3.3 Installation

Installation

Installation

Installation Check

Check

Check

Check List

List

List

List

Before operating the vehicle, complete the following checkout procedure. Use LED code as

a reference. LED codes are listed in Table 1.

Make sure the wire is connected correctly

Turn the PWR switch on. The LED should blink, then keeps on when the controller

operates normally. If this does not happen, check continuity of the PWR and return.

The fault code will be detected automatically at restart.

With the brake switch open, select a direction and operate the throttle. The motor should

spin in the selected direction. Please verify wiring and voltage if it doesn’t. Also check fuse.

The motor should run faster with increasing throttle. If not, refer to Table 1 LED code, and

correct the fault according to the code.

Take the vehicle off the blocks and drive it in a clear area. It should have smooth

acceleration and good power.

Caution:

Caution:

Caution:

Caution:

Put the vehicle up on blocks to get the drive wheels off the ground before beginning these

tests

.

Do not allow anyone to stand directly in front of or behind the vehicle during the checkout

.

Make sure the PWR switch and the brake is off

Use well-insulated tools

.

Содержание KBL36101

Страница 1: ...362 36201 01 01 01 KBL KBL KBL KBL243 243 243 24301 01 01 01 KBL KBL KBL KBL363 363 363 36301 01 01 01 KBL48101 KBL48101 KBL48101 KBL48101 KBL72101 KBL72101 KBL72101 KBL72101 KBL48151 KBL48151 KBL481...

Страница 2: ...KBL Series Brushless Motor Controller User s Manual 0 Contents 1 Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Features and Specifications 3 2 1 General functions 3 2 2 Features 4 2 3 Specificati...

Страница 3: ...intenance Read the manual carefully and thoroughly before use the controller Should you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controller...

Страница 4: ...to half of max forward speed 8 Configurable and programmable with RS 232 Software upgradeable Windows GUI provided 9 Provide 5V sensor supply 10 3 switch inputs Close to ground to activate Default to...

Страница 5: ...tric RPM Electric RPM mechanical RPM motor poles 13 Three modes of regen brake switch regen release throttle regen 0 5V signal regen 14 High pedal protection Disable operation if power up with non zer...

Страница 6: ...2 4 2 4 2 4 Name Name Name Name Regulation Regulation Regulation Regulation The name regulation of Kelly BLDC motor controllers The eighth letter represents regeneration 0 non regeneration 1 with rege...

Страница 7: ...r Controller Controller Controller The controller can be oriented in any position as clean and dry as possible or shield with a cover to protect it from water and contaminants To ensure full rated out...

Страница 8: ...e phase phase Figure Figure Figure Figure 3 3 3 3 The connecting diagram of J1 J1 J1 J1 and J2 J2 J2 J2 J1 J1 J1 J1 Pin Pin Pin Pin Definition Definition Definition Definition 1 1 1 1 PWR PWR PWR PWR...

Страница 9: ...ernally connected connected connected connected RTN RTN RTN RTN is is is is internally internally internally internally connected connected connected connected to to to to B B B B 2 2 2 2 Two Two Two...

Страница 10: ...3 2 2 3 2 2 3 2 2 3 2 2 Wiring Wiring Wiring Wiring of of of of BLDC BLDC BLDC BLDC Motor Motor Motor Motor Controller Controller Controller Controller Figure Figure Figure Figure 4 4 4 4 Standard Sta...

Страница 11: ...er User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 1 1 1 1 Page 10 Figure Figure Figure Figure 5 5 5 5 BLDC BLDC BLDC BLDC controller controller controller controller preferred pref...

Страница 12: ...V V V V 3 3 3 3 1 1 1 1 Page 11 Figure Figure Figure Figure 6 6 6 6 Standard Standard Standard Standard Wiring Wiring Wiring Wiring for for for for Controllers Controllers Controllers Controllers Rate...

Страница 13: ...nnected correctly Turn the PWR switch on The LED should blink then keeps on when the controller operates normally If this does not happen check continuity of the PWR and return The fault code will be...

Страница 14: ...r properly installation the following minor maintenance is recommended in certain applications Remove power by disconnecting the battery starting with battery positive Discharge the capacitors in the...

Страница 15: ...age and configuration 2 Over voltage at regeneration Controller will cut back or stop regeneration 1 3 Low voltage error 1 The controller will attempt to clear the fault code automatically after 5 sec...

Страница 16: ...hrottle isn t zero when try to change direction The controller won t change drive direction if throttle isn t zero Also it won t change direction at high speed The controller will wait throttle and sp...

Страница 17: ...er User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 1 1 1 1 Page 16 Contact Contact Contact Contact Us Us Us Us Kelly Kelly Kelly Kelly Controls Controls Controls Controls LLC LLC LLC LLC Home...

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