KELCH KENOVA set line V9 S Series Скачать руководство пользователя | Manualshive

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1. Product liability and warranty

KENOVA set line V9xx(-S)

© Kelch GmbH 2014

Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. (+49)7151 20522 0 · Fax (+49)7151 20522 11 · [email protected]

Page 1

1 Product liability and warranty

1.1 General

These Operating Instructions are important in order to operate the appliance safely, cor-
rectly and efficiently. Observance of them assists in avoiding hazards, reducing repair
costs and down times and increase the reliability and service life of the complete ma-
chine.
The Operating Instructions, in particular the Chapter “Safety”, must be read and applied
by all persons who are commissioned to work with and on the appliance:

Operating

including setting up, fault rectification during the operating cycle, disposal of pro-
duction waste, care, disposal of operating and consumable materials

Servicing

Maintenance, inspection, overhaul

Transport

In addition to the applicable regulations for accident prevention in the Operating
Instructions and country of use, also observe the recognized technical regula-
tions for safety and correct operation, as well as the respective workshop-specific
regulations.

If uncertain, the company

KELCH GmbH

are gladly at your disposal for queries:

KELCH GmbH

Werkstrasse 30
D-71384 Weinstadt-Endersbach

Telephone:

+49 7151 20522

0

switchboard

640 Service

Fax:

613

E-Mail: [email protected]
Internet:

www.kelch.de

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Содержание KENOVA set line V9 S Series

Страница 1: ...el 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de KENOVA set line V9xx S Translation of the Original Operating Instructions KENOVA set line V9xx S BA Version 1 0 Document No Article No 1066307...

Страница 2: ......

Страница 3: ...ing operation 11 2 8 Danger from electrical power voltage 13 2 8 1 Danger from electromagnetic radiation 14 2 9 Pneumatic supply 14 2 9 1 Dangers arising from hydraulic and pneumatic power 14 2 9 2 Da...

Страница 4: ...nstadt Endersbach Tel 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de Page II 4 4 Shrinking and setting only with V9xx S 27 4 4 1 Length adjustment with end stop pin 28 5 Maintenance and care 2...

Страница 5: ...ure 2 Transport securing counterweight 17 Figure 3 Transportation securing axes 17 Figure 4 1 Transport securing means of the shrink tower for the KENOVA set line V9xx S 18 Figure 5 Base frame KENOVA...

Страница 6: ...line V9xx S Kelch GmbH 2014 Kelch GmbH Werkstra e 30 D 71384 Weinstadt Endersbach Tel 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de Page IV List of Tables Table 1 Dangerous areas on the appl...

Страница 7: ...applied by all persons who are commissioned to work with and on the appliance Operating including setting up fault rectification during the operating cycle disposal of pro duction waste care disposal...

Страница 8: ...ations that impair the safety of the unit Warranty is exclusively accepted for original spare parts Contravening this results in KELCH GmbH declining all liability Immediately check the completeness o...

Страница 9: ...following the complete tool i e a tool in its adapter The temperature of tools must correspond roughly to the room temperature Especially tools which have been previously heated up must be cooled down...

Страница 10: ...Where possible during the design of the appliance it was ensured that no composite materials were used This design concept permits a high degree of hardware recycling after reaching the end of its se...

Страница 11: ...tromagnetic radiation Do not expose interference sensitive appliances and persons with active and in certain cases also passive medical implants to the system electromagnetic field Warning Warning of...

Страница 12: ...nt Care has to be taken that no loose objects such as jewellery are worn when operating the machine When filling the cooling sys tem with cooling water loose items can get caught up in the rotor of th...

Страница 13: ...cident prevention regulations VDE safety regulations 2 3 Spare parts accessories Only accessories and spare parts authorized by KELCH GmbH must be used Such parts have been checked and released by KEL...

Страница 14: ...hanical equipment of the appliance Persons being trained instructed or personnel within the framework of general training are permitted to carry out tasks on the appliance but only under constant supe...

Страница 15: ...wear protective gloves Feet Wear foot protection A possible falling tool can cause injuries to the feet Thus wear safety shoes with steel toe caps Head Wear head protection Fundamentally if there is a...

Страница 16: ...ical implants Staff with active medical implants are not permitted to work with this appliance and for safety reasons must not go nearer than 3m to the appliance Warning Indirect danger to life in the...

Страница 17: ...e e g pacemaker and in certain cases also passive medical implants to work on this appliance or allow interference sensitive appliances to be exposed to the electro magnetic field of the system For sa...

Страница 18: ...el 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de Page 12 Item Dangerous area Hazard Safety instructions 7 Induction coil only with V9xx S Burns Do not reach into the coil during heating Do no...

Страница 19: ...ge such as the following occurs loose cable connections defective insulation burnt cables other damage that impairs the safety of the device Pull out the main connector of the tool setting device cool...

Страница 20: ...e metre to the appliance Warning Warning of toxic substances During shrinking residual cooling lubricants oils or greases can vaporize Do not inhale oil mist Oil mist is harmful to health and can cont...

Страница 21: ...chine parts can easily result in slipping These together with sharp tools form a significant risk of injury In order to prevent accidents make sure of scrupulous cleanliness when handling these liq ui...

Страница 22: ...nd also designed for the weight of the appliance For the weight data refer to the table in the Technical Data in these instructions If there is no suitable hoisting equipment available unloading must...

Страница 23: ...at three points this is raised to four points in the case of the V9XX S The transport securing means must be re moved before the commissioning is started The order is important first loosening the sec...

Страница 24: ...or the KENOVA set line V9xx S 3 4 Installation The machine as delivered is already assembled Horizontal adjustment during the installation is necessary Note With the help of the adjustable feet and a...

Страница 25: ...60 Hz 1 7 kW L1 N PE 3 pin NEMA 5 15 P UL817 CSA22 2 125 V 15 A Induction coil only in KENOVA set line V9xx S variant Europe three phase 3 400 V 50 60 Hz 11 kW L1 L2 L3 PE Red 5 pin CEE plug 16 A 6h...

Страница 26: ...nd pneumatics diagram in the documentation folder for your KENOVA set line V9xx S 3 6 Electrical connection The device is connected via a country specific e g Europe USA connector to the mains supply...

Страница 27: ...er the peripheral devices are switched on together via the main switch Connect the data cables according to the labelling with the peripheral de vices Connect the printer cable to the printer Plug the...

Страница 28: ...lters Measurement cables and other connectors are labelled precisely Do not install the tool setter in the immediate vicinity of o Spark erosion machines o Electric welding systems o Cable contactors...

Страница 29: ...is 5 Blow the tool out of the spindle to facilitate the removal of the complete tool 11 Additional button for fast movement of Axis 6 Handwheel for fine adjustment X Axis 12 Navigation buttons for C A...

Страница 30: ...Put the main switch of the tool presetter to On Drive all three axes over the reference marks Move the axes by 50 mm in each direction up down and left right and a half turn for the rotation axis Thi...

Страница 31: ...easurement control unit is described in a separate set of operat ing instructions 4 3 6 Camera 1 Camera optics carrier 4 CMOS camera with ring light 2 Handle for quick adjustment of X Z 5 Back light 3...

Страница 32: ...uctions to adapters for non rotating tools of the VDI type fit into the spindle 1 Tool 2 Adapter Caution Possible damage to the setting drive Swarf sand and other dirt can damage the setting drives fo...

Страница 33: ...hen in the Indexing position Rotate tool to the measuring position In this rotate the cutting edge the ball in the example into the sharp plane X direction Fix the adapter with the help of the Spindle...

Страница 34: ...71384 Weinstadt Endersbach Tel 49 7151 20522 0 Fax 49 7151 20522 11 info kelchgmbh de Page 28 4 4 1 Length adjustment with end stop pin 1 Tool 2 Shrink depth of the tool 3 Insertion module 4 End stop...

Страница 35: ...ment of operational materials and consumables are to be adhered to Before carrying out special and servicing tasks inform the operating personnel Nomi nate a supervisor When replacing larger modules c...

Страница 36: ...orrosion protection Caution Risk of damaging the appliance Under no circumstances use a steam jet water jet or compressed air Here there is the risk that contamination and cleaning agent can penetrate...

Страница 37: ...ness X Clean or replace air filter PC X Check the ropes pulleys and axles of the counterweight for damage Replace damaged components X Check the run out of the adapter X Check the parallelism of the t...

Страница 38: ...ve one hand operation Fine adjustment precision with CNC Travel speed 2 m sec C axis 8 rpm Compressed air supply 4 6 bar NK6 connection Power supply 90 260 V 50 60 Hz Noise Less than 70 dB A Ambient t...

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