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DOC06179 Rev. B

OWNER / OPERATOR MANUAL

RUNNING FLOOR II

DX / DXE

Introduction

We at KEITH Manufacturing Co. are very happy that you have decided to equip your trailer with the KEITH

RUNNING FLOOR II

DX/DXE unloading system. We take great pride in the fact that we manufacture the

simplest and lowest maintenance self-unloading system available. Installing the KEITH

RUNNING FLOOR

DX/DXE unloader in your trailer provides you with the versatility to load or unload virtually any type of

material.

The following pages contain information on the operation of your KEITH

RUNNING FLOOR II

DX/DXE

unloader.

In addition, we have provided general information on the type of hydraulic wet kit that will be needed on your

tractor.

Please contact a KEITH Manufacturing Co. representative or visit our website www.KeithWalkingFloor.

com for more specific recommendations regarding pumps, filters and pressure relief valves and approved

equivalent equipment. It is critical to adhere to the outlined hydraulic wet kit specifications. Failure to follow

the guidelines concerning required operation pressures can lead to your system operating improperly.

Please review the entire manual before operating the KEITH

RUNNING FLOOR II

DX/DXE unloading

system. If you have any questions or concerns, do not hesitate to contact our factory toll-free at 800-547-

6161 or via email at [email protected] where our trained personnel will be happy to assist

you.

Thank you again for equipping your trailer with a KEITH

RUNNING FLOOR II

DX/DXE unloader.

Sincerely,

Keith Foster

R. Mark Foster

Founder President

Содержание KRFII-3

Страница 1: ...02 Fax 541 475 2169 OWNER OPERATOR MANUAL Original Instructions 2018 KEITH Manufacturing Co All Rights Reserved KEITH KEITH logo and WALKING FLOOR are registered trademarks of KEITH Manufacturing Co E...

Страница 2: ...on 3 1 2 3 Danger Zones 3 1 2 4 Electric Components and Installation 4 1 2 5 Hydraulics 4 1 2 6 Controls 4 1 3 Marking of Machinery 5 1 3 1 Safety Decals 5 1 3 2 Serial Plates 9 2 0 Specifications 10...

Страница 3: ...11 Manual Override of Electric Controls 29 4 0 Maintenance 31 4 1 Life Extending Conditions 31 4 2 Preventative Maintenance 31 4 2 1 Monthly Service 25 operating hours 31 4 2 2 6 Month Service 150 op...

Страница 4: ...t will be needed on your tractor PleasecontactaKEITHManufacturingCo representativeorvisitourwebsitewww KeithWalkingFloor com for more specific recommendations regarding pumps filters and pressure reli...

Страница 5: ...4 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The relevant technical documentation is compiled in accordance with part B of annex VII In response to a reasoned request by national authorities relevant informatio...

Страница 6: ...ts and components are subject to normal wear and tear and are not warranty items Defects in electrical components caused by incorrect connection and or incorrect voltage levels The warranty is void if...

Страница 7: ...KEITH North America South America facility or nearest KEITH Europe facility Please contact KEITH for additional information on proper locations Except As Expressly Set Forth Above KEITH Manufacturing...

Страница 8: ...the manufacture date Name Company Name _______________________________________________________________ Address ____________________________________________________________________________ City State...

Страница 9: ...th state of the art technology and the acknowledged safety regulations Nevertheless dangerous situations could arise from improper use which could endanger life and limbs of personnel and cause severe...

Страница 10: ...ned workstation sound pressure levels emitted by the WALKING FLOOR modules were measured at a height of 1 6 meters from the floor surface and a distance of 1 meter from the surface of the WALKING FLOO...

Страница 11: ...e fill and drain ports for the oil 1 2 Design Installation Safety 1 2 1 Kit Components 1 2 1 1 The kit consists of a drive unit flooring and miscellaneous boxed parts These modules are intended to be...

Страница 12: ...ger zones are visible from the control station 1 2 6 3 An acceptable means must be provided to monitor the status and movement of the load 1 2 6 4 The floor can generate enormous horizontal force whic...

Страница 13: ...5 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 1 3 Marking of Machinery 1 3 1 Safety Decals...

Страница 14: ...6 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE...

Страница 15: ...7 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE...

Страница 16: ...8 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE...

Страница 17: ...XE 1 3 2 Serial Plates Please fill in the information from the serial plate attached to your drive system Overtime these plates become difficult to read or even locate and this information is crucial...

Страница 18: ...5 5 tonnes 75 tons 68 tonnes Pump Flow Rate 5 60 gal min 19 227 liters min 5 60 gal min 19 227 liters min 5 60 gal min 19 227 liters min Recommended Pump Flow Rate 40 45 gal min 151 170 liters min 40...

Страница 19: ...d after the initial 6 hours of operation then every 6 months thereafter This may vary with the operating environment Hydraulic Reservoir Sized to desired flow rate Should hold approximately 1 gallon o...

Страница 20: ...ler 1 Pressure Hose 2 Suction Hose 1 Pressure Relief Hose Pump 1 1 4 Return Hose 1 Male Quick Coupler 1 Female Quick Coupler Switching Valve Ball Valve PUMP RES RES CYL CYL FLOOR WET KIT PRESSURE FLOW...

Страница 21: ...ge end Stage 1 The first group of slats approximately every 3rd slat moves under the load Load does not move Stage 2 The second group of slats moves under the load Load does not move Stage 3 The final...

Страница 22: ...14 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 3 2 Oil Flow Diagrams...

Страница 23: ...15 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE...

Страница 24: ...nderneath front stiffener plate Component Location Guide RUNNING FLOOR II DX Manual Controls Left Side Restrictor Valves If Required Ball Valve Manual BV Handle On Off Control Valve Manual CV Handle U...

Страница 25: ...nt of Trailer Return Pressure View From Underneath Trailer Rear of Trailer Right Side of Trailer Left Side of Trailer Cross Drives 1 2 3 1 2 3 Switching Valve Restrictor Valves Adapter Block Check Val...

Страница 26: ...d View From Underneath Trailer Rear of Trailer Right Side of Trailer Left Side of Trailer Front of Trailer Return Pressure Cross Drives Control Valve Electric Switching Valve Check Valves Adapter Bloc...

Страница 27: ...19 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 3 4 Drive Component Identification See RUNNING FLOOR II DX or DXE Parts Catalogs for additional details...

Страница 28: ...Loose floor bolts can severely damage floor slats If any bolts were loose bolt torques will need to be checked twice as often as recommended in the Maintenance section of this manual 3 6 Pre Trip Chec...

Страница 29: ...trailer floor should now be operating NOTE This ball valve controls On Off and is used as an emergency shut off CAUTION While unloading NEVER leave truck and trailer unattended WARNING Do not go under...

Страница 30: ...Off PTO Pump System or WALKING FLOOR unloader with the doors of the truck or trailer closed Catastrophic failure to the trailer as well as serious injury or death may occur 3 Inspect hydraulic hoses...

Страница 31: ...the area where the load is being discharged Burial loss of limb or life may occur 8 After unloading has been completed stop the floor with all slats in the forward position turn off the remote contro...

Страница 32: ...ter OFF EMS engaged and or Power Key not inserted RED blinking slowly Normal continuous signal link RED blinking irregularly ID codes don t match Frequency LED OFF Normal state RED Blinking irregularl...

Страница 33: ...Pump System or WALKING FLOOR unloader with the doors of the truck or trailer closed Catastrophic failure to the trailer as well as serious injury or death may occur 3 Inspect hydraulic hoses and quick...

Страница 34: ...or trailer while the system is in operation nor allow anyone to stand or move through the area where the load is being discharged Burial loss of limb or life may occur 8 After loading unloading has be...

Страница 35: ...ter OFF EMS engaged and or Power Key not inserted RED blinking slowly Normal continuous signal link RED blinking irregularly ID codes don t match Frequency LED OFF Normal state RED Blinking irregularl...

Страница 36: ...ote control is ready for use UNLOAD Push and release the Up button on the control The floor will continue to move until the Up button is pushed again LOAD Push and hold the Down button The floor will...

Страница 37: ...ump System or WALKING FLOOR unloader with the doors of the truck or trailer closed Catastrophic failure to the trailer as well as serious injury or death may occur 3 Inspect hydraulic hoses and quick...

Страница 38: ...em can be left hand LH or right hand RH drive B Push the red button in 1 and turn it a half turn counter clockwise 2 Release the red button and it will pop out See image below The floor will start to...

Страница 39: ...for hydraulic leaks Check the operating temperature No single component should be warmer than 140 F 60 C while the system is running Check and torque all floor bolts attaching the floor slats See Bol...

Страница 40: ...rel Clamp Bolts require Loctite 243 PN 24079 3 4 in HCS 20 mm HCS 4 per cylinder 125 ft lbs 170 N m Cylinder Rod End Bolts 5 8 in HCS 16 mm HCS 8 per cylinder 135 ft lbs 183 N m Check Valve Adapter Bl...

Страница 41: ...33 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 4 4 Cross Drive Wear Component Diagram...

Страница 42: ...34 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 4 5 Flooring Wear Component Diagrams...

Страница 43: ...e Is it set between 2800 3000 PSI 193 207 bar 9 9 Oil Is the oil reservoir full 9 9 Power Take Off Is the PTO engaged 9 9 Ball Valve Is the ball valve that engages the drive unit On Off pulled fully c...

Страница 44: ...541 475 3802 Fax 541 475 2169 Email Sales KeithWalkingFloor com Canada Brantford ON Phone 519 756 9178 Email CanadaSales KeithWalkingFloor com M xico Guadalajara Jal Phone 52 333 616 5079 Email KMC_Me...

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