11
10
Trouble Shooting Chart
Motor will not operate or
runs in one direction only
1. Circuit breaker tripped
1. Reset Circuit breaker. If
the winch fails to operate, the
end of the motor should be
checked. If the circuit breaker
has tripped, this will be
indicated by the center portion
of the breaker protruding from
the main body. To reset the
breaker, merely press the
center portion back into the
assembly.
Troubleshooting
Symptom
Possible Cause(s)
Corrective Actions
2. Switch inoperative
2. Replace switch
4. Damaged motor
4. Replace or repair motor
2. Damaged motor
2. Replace or repair motor
1. Excessive load
1. Reduce load or double line
5. Damaged brushes
5. Check Brushes (KAC15111)
3. Broken wires or bad
connection
3. Check for poor connections
Motor runs extremely hot
Winch will not hold load
1. Long period of operation
1. Allow to cool
Maintenance and Repairs
Periodically check tightness of mounting bolts and electrical connections. Remove any dirt or corrosion
that may have accumulated on the electrical connections.
Repair should be done by Authorized Keeper Winch Repairmen ONLY. Do not attempt to disassemble
the gearbox. Disassembly will void warranty.
Lubrication
The gearbox and drum bearing are permanently lubricated with a high performance gear lube. If
lubrication is necessary (after repair or disassembly) only use Shell Alvenia EP2 or Equivalent.
Replacing the Wire Rope
Never substitute a heavier or lighter wire rope made of any other material other then wire.
Always replace damaged wire rope with the manufacturer’s identical replacement part. (see Replace-
ment Parts List). Pass attaching end of wire rope through the fairlead (if equipped) and attach it to the
drum. When inserting the wire rope into the drum, insert it into the correct end of the hole provided
(Figure 10). Tighten the setscrew securely. It is important that the wire rope be wound tightly onto the
drum. A good way to do this is to attach the wire rope hook to a load and winch it in.
Figure 10
