www.kayomoto.us
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Routine Maintenance
Every 30 hours operating
Every 20 hours operating
Every 10 hours operating/after every race
Once after 1 operating
Check and charge the battery
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Check the front brake linings
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Check the rear brake linings
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Check the brake discs
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Check the brake lines for damage and leakage
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Check the rear brake fluid level
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Check the free travel of the foot brake lever
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Check the frame and swingarm
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Check the swingarm bearing for play
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Check the heim joints at the top of the shock absorber
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Check the shock absorber linkage
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Check the tire condition
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Check the tire air pressure
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Check the wheel bearing for play
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Check the wheel hubs
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Check the rim run-out
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Check the spoke tension
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Check the chain, rear sprocket, engine sprocket, and chain guide
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Check the chain tension
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Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation
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Check the front brake fluid level
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Check the free travel of the hand brake lever
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Check the steering head bearing play
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Check the valve clearance
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Check the clutch
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Change the cover seal and shaft seal rings of the water pump
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Change the engine oil and oil filter, clean the oil screen
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Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks,
and incorrect routing.
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Check the antifreeze and coolant level
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Check the cables for damage and routing without sharp bends
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Check that the throttle cables are undamaged, routed without sharp bends, and set correctly
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Clean the air filter and air filter box
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