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MAINTENANCE RECOMMENDATIONS 

 

** Under No Circumstances should anyone enter the water while a fountain is operating. ** 

 

** Please keep the original box for maintenance shipping. ** 

 

The following maintenance procedures can be utilized to ensure many years of quality performance from your 
Kasco Fountain and reduce the need for more costly repair work. 

 

• 

PROPER INSTALLATION:  

Proper installation of Kasco equipment will include a power source with 

ground fault interruption.  For Fountain models, the C-85 or C-95 (240/208V) included with the unit have 
built-in ground fault interruption that is sufficient.  Ground fault interrupters are a safety feature that can also 
alert you to electrical leaks in the equipment.  

It is extremely important to test the GFI upon installation, 

each reinstallation, and monthly thereafter to ensure proper operation.

  If you have repeat, consistent trips 

on your ground fault, the equipment should be disconnected and removed from the water.  The power cord 
should be inspected for damage and you should call Kasco Marine at 715-262-4488 for further instructions 
or email Kasco at [email protected]

 

• 

OBSERVATION:  

Operating equipment should be observed on a regular basis (daily, if possible) for any 

reduction or variation in performance.  If a change in performance is observed, the equipment should be dis-
connected from power and inspected for any material that may have clogged the system or wrapped around 
the shaft of the motor, especially plastic bags and fishing line.  Even though Kasco Aerators and Fountains 
are among the most clog-resistant on the market, it is impossible to protect against all items that can clog 
equipment and still maintain a flow of water.  These materials can be very damaging to the equipment under 
continued operation and must be removed as soon as possible.  ALWAYS UNPLUG THE UNIT BEFORE 
ATTEMPTING TO REMOVE CLOGS. 

 

• 

WINTER STORAGE:  

In regions where there is significant freezing in the wintertime, the fountains should 

be removed from the water to protect them from the expansion pressure of the ice.  In many areas, fountains 
will keep some amount of ice open through the winter.  However, when the water is thrust into the air, it is 
exposed to the colder air temperatures longer and can actually make ice thicker on the pond/lake.  Storage 
over winter is best in a location that is out of the sun and cool, but above 32

O

F.  It is not necessary to store 

Kasco motors upside down.  All internal seals are fully lubricated while stored in an upright position. 

 

• 

CLEANING:  

Fountains should be removed from the water at least once per year (at the end of the season 

in cold climates) to clean the exterior of the system, especially the stainless steel motor housing (can).  The 
motor housing is the surface that dissipates heat into the water and any algae, calcium, etc. build-up will be-
come an insulator that blocks heat transfer.  In warmer regions it is recommended that the motor is removed 
and cleaned at least two to three times per year depending on conditions.  In most cases a power washer will 
be sufficient if the unit and algae are still wet. 

 

• 

SEAL AND OIL REPLACEMENT:  

This is a sealed motor assembly and seals will wear out over time 

(similar to break pads on a car).  Replacement of the seals and a change of oil after three to five years may 
add longevity to the operation of the motor, saving you the cost of more expensive repairs.  In warmer cli-
mates where the fountain runs most or all of the year, it is a good idea to replace seals more regularly than 
you would need to in colder climates where the unit is removed from the water for several months. 

 

• 

ZINC ANODE:  

A Sacrificial Zinc Anode is supplied on the shaft of all 8400JF, 3.1JF, and 5.1JF Model 

Fountains for protection of the equipment from corrosion and electrolysis.  The zinc anode should be up-
dated (replaced) if reduced to half the original size or if white in color.  Corrosion from electrolysis is more 
commonly associated with saltwater or brackish water, but as a matter of precaution, it is important to peri-
odically check the zinc anode in all installations (at least every two to three months). 

 

Seal replacement and all other repair services should be performed by Kasco Marine or a Kasco trained Author-
ized Repair Center.  Any alterations or changes made to Kasco units by an unauthorized source will void the 
warranty.  This includes tampering with the unit, power cord, and/or control box.  Please contact Kasco Marine, 
Inc. at 715-262-4488 for your nearest Authorized Repair Center. 

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Страница 1: ...ssembly Installation Instructions Nozzles Pattern Sizes C 85 Control Panel Instructions For 8400JF 3 1JF C 95 Control Panel Instructions For 5 1JF Maintenance Recommendations Warranty Warranty Claim Return Policy 8400JF Replacement Parts Assembly Diagram 3 1JF Replacement Parts Assembly Diagram 5 1JF Replacement Parts Assembly Diagram Troubleshooting Tips Customer Repair Form Warranty Registration...

Страница 2: ...ter with the equipment in opera tion Caution should be used when dealing with any electrical and or moving equipment NEVER run the unit out of water It will damage the seals and create a dangerous situation for the operator Extreme caution should be used around water especially cold water such as in Spring Fall and Winter Cold water poses a hazard in and of itself NEVER lift or drag the fountain b...

Страница 3: ... Kasco Marine backs each 8400JF 3 1JF and 5 1JF Aerating Foun tain with a 2 Year Warranty This warranty covers any and all manufacturers defects within 2 years from the date of purchase See Warranty Warranty Claim Return Policy on pages 17 18 Please register your Fountain online at www kascomarine com general_info_warranty_registration htm USE AND OPERATION Kasco Fountains are designed and enginee...

Страница 4: ...zzle Y Insert comes installed in 7 1 5 Juniper Nozzle 1 6 Willow Nozzle 1 7 Redwood Spruce Nozzle 1 NOTE Extra hardware may be included TOOLS SUPPLIES NEEDED A Anchors or stakes for installing unit 3 B Philips head screw driver for mounting C 85 C 240V Electrical Supply near pond on a post with room for mounting the C 85 D Three 12 galvanized pipe for weighting ropes optional G 10 x 1 long or long...

Страница 5: ... 3 Linden Nozzle 1 4 Redwood Nozzle Y Insert comes installed in 7 1 5 Juniper Nozzle 1 6 Willow Nozzle 1 7 Redwood Spruce Nozzle 1 NOTE Extra hardware may be included TOOLS SUPPLIES NEEDED A Anchors or stakes for installing unit 3 B Philips head screw driver for mounting C 85 C 240V Electrical Supply near pond on a post with room for mounting the C 85 D Three 12 galvanized pipe for weighting ropes...

Страница 6: ...d now be extending through the assem bly Loosely install the six 3 8 Lock Nuts Part B5 on the ends of the bolts do not tighten yet Connect the Top and Bottom Float Brackets using three 1 4 x 3 4 Bolts Part B7 with three 1 4 Lock Washers Part B8 and three 1 4 Nuts Part B12 and tighten using the 7 16 wrench and socket STEP FIVE Stand the assembly on its side and center the Top Screen Part B10 inside...

Страница 7: ...s on the nozzle and tighten the screws into the cone assembly Once you feel resistance two more turns will be sufficient To install the Spruce nozzle follow the same steps but do not install the Y Insert STEP NINE On power cord lengths of 100 feet or longer with the watertight Quick Disconnect the power cord is shipped separately It should now be attached to the stub cord by lining up the male and...

Страница 8: ...re wire stripped portion of the WHITE wire into 2 and the bare wire stripped por tion of the BLACK wire into 4 Tighten both lugs securely Replace metal barrier plate in panel Test the GFCB with the test button now and every 30 days If lights are installed they can now be in stalled per Instructions included with the lights Once completed power can be restored to the panel ENJOY YOUR NEW KASCO AERA...

Страница 9: ... Juniper Nozzle 1 6 Willow Nozzle 1 7 Redwood Spruce Nozzle 1 8 Sequoia Nozzle 9 3 8 x 2 5 Bolt 1 NOTE Extra hardware may be included TOOLS SUPPLIES NEEDED A Anchors or stakes for installing unit 3 B Philips head screw driver for mounting C 95 C 240V Electrical Supply near pond on a post with room for mounting the C 95 D Three 12 galvanized pipe for weighting ropes optional G 10 x 1 long or longer...

Страница 10: ...hrough the assem bly Loosely install the six 3 8 Lock Nuts Part B5 on the ends of the bolts do not tighten yet Connect the Top and Bottom Float Brackets using three 1 4 x 3 4 Bolts Part B7 with three 1 4 Lock Washers Part B8 and three 1 4 Nuts Part B12 and tighten using the 7 16 wrench and socket STEP FIVE Stand the assembly on its side and center the Top Screen Part B10 inside the three Top Float...

Страница 11: ...ed in the 3 holes on the nozzle and tighten the screws into the cone assembly Once you feel resistance two more turns will be sufficient To install the Spruce nozzle follow the same steps but do not install the Y Insert STEP NINE All 5 1JF power cords have a watertight Quick Dis connect and the power cord is shipped separately It should now be attached to the stub cord by lining up the male and fe...

Страница 12: ...GFCB with the test button now and every 30 days If lights are installed they can now be in stalled per Instructions included with the lights Once completed power can be restored to the panel ENJOY YOUR NEW KASCO AERATING FOUNTAIN 12 For ease of removal you may choose to keep at least one anchor within reach from shore just below the water s surface STEP ELEVEN ALTERNATE INSTALLATION In ponds where...

Страница 13: ...ked L inside one of the fins uses the 3 8 x 4 bolt LINDEN Model HP Height Width 8400JF 2 18 30 3 1JF 3 19 35 5 1JF 5 20 35 The Willow nozzle marked W on the inside of the cone uses the 3 8 x 4 bolt WILLOW Model HP Height Width 8400JF 2 12 5 28 3 1JF 3 13 25 5 1JF 5 14 36 The Juniper nozzle marked with J on in inside of the nozzle cone uses the 3 8 x 4 bolt JUNIPER Model HP Height Width 8400JF 2 8 ...

Страница 14: ...AL to proper time of day See step 2 above ON TRIPPER TIME POINTER TIME DIAL OFF TRIPPER MANUAL LEVER Wiring information Copper Conductors Wire Terminal Size Tightening Torque AWG Lb In 14 20 12 20 10 20 8 25 6 35 4 45 3 50 2 50 L2 15 A OPEN 20 A 20 A GFCB L1 N GND TIMER IMPORTANT This control panel must be installed according to the National Electrical Code including article 680 and local code req...

Страница 15: ...e ON TRIPPER TIME POINTER TIME DIAL OFF TRIPPER MANUAL LEVER Wiring information Copper Conductors Wire Terminal Size Tightening Torque AWG Lb In 14 20 12 20 10 20 8 25 6 35 4 45 3 50 2 50 IMPORTANT This control panel must be installed according to the National Electrical Code including article 680 and local code requirements The main lugs and neutral main are suitable for No 14 to 2 AWG COPPER con...

Страница 16: ...ater is thrust into the air it is exposed to the colder air temperatures longer and can actually make ice thicker on the pond lake Storage over winter is best in a location that is out of the sun and cool but above 32O F It is not necessary to store Kasco motors upside down All internal seals are fully lubricated while stored in an upright position CLEANING Fountains should be removed from the wat...

Страница 17: ...ed under warranty The Fountain is damaged by unauthorized tampering The Sacrificial Zinc Anode around the propeller shaft shows significant deterioration The Anode must be inspected periodically and replaced if necessary Warranty Claim Procedure Check the ten or eleven digit serial number printed either on the black cover of the motor or on the blue name plate and determine the year of manufacture...

Страница 18: ...ense Kasco Marine will re turn units repaired under warranty at our expense via ground freight within the continental United States Other Repairs Most failed equipment can be repaired at substantially lower costs than replacement with new Please ship ac cording to the instructions in the previous section Again it is best to call ahead for a Return Authorization Number and or Repair Form so we know...

Страница 19: ...EW FILLISTER HEAD 3 7 990275 O RING CORD 1 8 890100 CAN 8400 SERIES 1 9 990280 SEALING PLUG 1 10 990281 O RING 1 11 820425 GREASE CAP FOR 8400 1 12 840400 LIP SEAL 5 8 2 13 475625 SCREW 10 24 X 2 5 LONG 3 14 475626 FLAT WASHER 10 3 15 475642 WASHER 1 2 2 16 993201 WIRE CAGE ASSEMBLY 1 17 261231 WASHER FLAT 2 18 261234 NUT HEX 1 19 261240 5 16 18x1 1 4 HHCS 1 20 689146 HOLD DOWN BRACKET 3 21 258476...

Страница 20: ...ILLISTER HEAD 3 6 990275 O RING CORD 1 7 990280 SEALING PLUG 1 8 990281 O RING 1 9 820425 GREASE CAP FOR 8400 1 10 840400 LIP SEAL 5 8 2 11 475625 SCREW 10 24 X 2 5 LONG 3 12 475626 FLAT WASHER 10 3 13 475642 WASHER 1 2 1 14 993201 WIRE CAGE ASSEMBLY 1 15 261231 WASHER FLAT 2 16 261234 NUT HEX 1 17 261240 5 16 18x1 1 4 HHCS 1 18 689146 HOLD DOWN BRACKET 3 19 258476 FLAT WASHER 1 4 3 20 584692 1 4 ...

Страница 21: ... HEAD 3 6 990275 O RING CORD 1 7 990280 SEALING PLUG 1 8 990281 O RING 1 9 820425 GREASE CAP FOR 8400 1 10 840400 LIP SEAL 5 8 2 11 475625 SCREW 10 24 X 2 5 LONG 3 12 475626 FLAT WASHER 10 3 13 475642 WASHER 1 2 1 14 993201 WIRE CAGE ASSEMBLY 1 15 261231 WASHER FLAT 2 16 261234 NUT HEX 1 17 261240 5 16 18x1 1 4 HHCS 1 18 689146 HOLD DOWN BRACKET 3 19 258476 FLAT WASHER 1 4 3 20 584692 1 4 20 X 1 3...

Страница 22: ...ain has a Thermal Overload built in that will turn the unit off when it overheats Once the unit has cooled down it will start back up If you are noticing these symptoms the unit should be unplugged immediately because the Thermal Overload will continue to turn on and off until it burns out and damages the motor The unit should be unplugged and taken out of the water to find the cause of the proble...

Страница 23: ...d for by the customer You must include the power cord and cage assembly with each unit sent in for repair to be considered for warranty repair Do not ship the float and or control box with the unit for repair unless otherwise instructed Today s Date ___________________ Customer Information Name _________________ Phone Number _____________________ Address __________________________ Alternate Number...

Страница 24: ...register your fountain online at www kascomarine com general_info_warranty_registration htm Also fill in the information below and keep for your records Model Ex 3 1JF _______________________________ Serial Ex 7001J311725 ______________________________ Purchase Date _____________________ Purchased From ___________________________________ Registration Date ___________________________ 884168 ...

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