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POSTS
Ref. PN 4000 

TYPE

SIZE(mm)

QTY

8

FASTENERS/CONNECTOR

Blind Rivet

Hex Bolt
Nylock Nut

12X20
12

16
4
4

TRAPEZOIDAL ROOF SHEETS
The post can be fitted using water proof blind rivets. The posts are adjustable
to hold difference rib profiles.

The life line is now ready with shock absorber and tensioner at one end and cable extremity at the other end intermediates are 
inserted according to the span length.

We now need to select suitable posts for different kind of recieving structure

This section details extremity posts, intermediate Posts and corner Post for different structures available. 

12

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Insert the cable through the Corner.

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Connect the Corner to the intermediate post with the fastener.

Step D : Corner; Ref. PN 4000(17)

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Stick the ends of the base plates of the post to the roof with double 
adhesive EPDM sheet.

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Drill 32 holes for the blind rivets.

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Rivet with a riveting gun.

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Cover the rivets with a weather proofing flash tape.

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Mount the top and the bottom brackets on the base plates using 
nuts and bolts.

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Connect the eye on the junction of top and bottom brackets

Step A : Roof Top Anchor Post Extremity; Ref. SA 07A

Step B : Roof Top Anchor Post Intermediate; Ref. SA 07B

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Stick the post to the bottom plate of the roof with double adhesive 
EPDM sheet.

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Drill 16 holes for the blind rivets.

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Rivet with a riveting gun.

è

Cover the rivets with a weather proofing flash tape.

è

Mount the top and the bottom brackets on the base plates using 
nuts and bolts.

Step C : Intermediate Bracket; Ref. PN 4000(10)

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Insert the cable through the intermediate.

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Connect  the  intermediate  to  the  receiving  structure  with  the 
fastener.

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The  angle  of  the  Intermediate  may  be  changed  by  inserting  the 
intermediate fastener to different holes provided.

Standing Seam Roof Sheets Upto 430 Mm Seam Distance 

These posts are fitted on the seams using aluminum seam clips. The Posts are adjustable and can be fitted on standing seam roof 
up to 430 mm seam distance.

13

Step A : Roof Top Anchor Post Extremity; Ref. SA 07C

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With grub screws fix the standing seam clips to the seam.

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Mount  the  roof  post  base  plates  on  the  seam  clips  and  with 
fasteners.

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Mount the top and the bottom brackets on the base plates using 
nuts and bolts.

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Connect the eye on the junction of top and bottom brackets.

Step B : Roof Top Anchor Post Intermediate; Ref. SA 07D

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With grub screws fix the standing seam clips to the seam.

è

Mount  the  roof  post  base  plates  on  the  seam  clips  and  with 
fasteners .

è

Mount the top and the bottom brackets on the base plates using 
nuts.

è

Insert the cable through the intermediate.

è

Connect  the  intermediate  to  the  receiving  structure  with  the 
fastener.

è

The angle of the Intermediate may be changed by inserting the 
intermediate fastener to different holes provided.

Step C : Intermediate Bracket; Ref. PN 4000(10)

Step D : Corner Piece

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Install the post as described in Step 2.

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Insert the cable through the Corner Tube.

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Connect the Corner piece assembly to the post with the fastener.

POSTS
Ref. PN 4000 

Step 1 : Installation of Posts on Receiving Structure 

Содержание Horizon PN 4000

Страница 1: ...ex PN 7000 Vertex PN 8000 Vertex PN 9000 Horizontal Life Line Systems Horizon PN 4000 Horizon PN 5000 FIXED LINE SYSTEMS www karam in For further details on all our products contact below C 35A Phase...

Страница 2: ...ker workinginsomeofthe mosthazardousindustrialconditions OperationsatKARAMareunderconstantvigilancetoprovidethefinestinQualityofproductandservice FALL PROTECTION EQUIPMENT MANUFACTURING 01 Congratulat...

Страница 3: ...channel grips and fastened on the same with the help of the given fasteners The drawings below illustrate thepositionofthechannelgripsfordifferentsections COMPATIBLE SUPPORT SECTION PROCESS Recommend...

Страница 4: ...ble Extrimit Poke Pi STEP 1 STEP 2 STEP 3 STEP 4 05 04 STEP 3C Cable Swaging Insertthecableintotheswagetube Theswagetubehasmarkingstoidentifyexactpositionsofcrimping Place the swage tube on the hex lo...

Страница 5: ...ble due to wind pressure TheTensionerisinstalledatthelowerendofthesystem Open the threads of the extension rod of the tensioner from both ends Ensurethat75 ofthethreadisopen Insert the eye of the tens...

Страница 6: ...cted and buckles are securedandtheharnesshasbeenadjustedtogiveitasnugfit Connect the Rope Grab to the front attachment point of the full body harness with the help of the Karabiner of the connecting l...

Страница 7: ...000 10 CableExtremity Ref PN7000 03 7 STRANDS OF 19 WIRES Roof Top Anchor Port Extremity Ref PN07 A Roof Top Anchor Port Intermediate Ref PN07 B 11 Ref HORIZON PN 4000 Over the Head Wire Rope Ref PN 9...

Страница 8: ...ackets on the base plates using nutsandbolts Step C Intermediate Bracket Ref PN 4000 10 Insertthecablethroughtheintermediate Connect the intermediate to the receiving structure with the fastener The a...

Страница 9: ...Sheets These Posts are suitable for a variety of trapezoidal roof sheet designs It has multiple holes to suit different peak distances 15 Step A Roof Top Anchor Post Extremity Ref SA 07G Stick the bas...

Страница 10: ...POSTS Ref PN 4000 Trapezoidal Roof Sheets Blank Posts These are blank posts on which holes may be punched to match the roof Profile on trapezoidal roof 17 Step A Roof Top Anchor Post Extremity Ref SA...

Страница 11: ...aseofanIBeam Insertthestuds Tightenthenutsonthetopandbottomoftheposts Placetheuniversalextremityplateonthetopflange Tightenthenutsandboltstosecuretheuniversalextremityplateto thepost Step B Intermedia...

Страница 12: ...09 ConnecttheotherconnectortothetensionerPN4000 03 Apply tension to the cable until the Ltension indicator plate touches thespring Take the shock absorber out of service when the spring is elongatedd...

Страница 13: ...s along the length of the line with the user who is connected to it by using a karabiner followed by a Connecting element connected to the full body harness of the user Thecarriagemaybeattachedordetac...

Страница 14: ...u Rail extremity Press the termination of theextremityandpassthe trolleyoverthetermination After the trolley slides on theAlu Rail the termination cones back to its original position ensuring that the...

Страница 15: ...t to the end of the Alurail Extensionusingamountingnut For trapezoidal roof sheets use blind rivits to install the Alurail Extension support to the roof for standing seam fasten the bracket usingnutbo...

Страница 16: ...with Recess Ref PN 5000 05 Connectthebrackettothemountingnutasshowninthedrawing To install the mounting bracket in concrete use 12 mm Chemical fasteners OptionalAccessory ChemicalFastenerSA12 04 Conc...

Страница 17: ...intermediate and curvedalurailfixboththeplatesby4setsoffasteners Ensure that the gap between the two rails is not greater than 1 5 mm 30 TROLLEY RECOMMENDED PPE Ref PN 5000 Step 4A Trolley For Wall R...

Страница 18: ...ll concerned personnel on the subject of Pre Use Inspection of the System as per a defined guideline afterthesystemhasbeeninstalledbyKARAMpersonnel Post Installation Inspection Pre Use Checks Donotuse...

Страница 19: ...ireadditionalprecautionstolimitthepossibility ofinjurytotheuserordamagetotheequipment Hazardsmayincludebutarenotlimitedto extreme temperatures caustic chemicals corrosive environments high voltage pow...

Страница 20: ...nch Size Socket Size 6 8 10 12 16 10 13 16 19 24 10 13 16 19 24 Allen Bolt Size Allen Key Size Allen Grub Screw Key Size 6 8 10 12 4 6 8 10 3 4 5 6 WRENCH SIZE ALLEN KEY SIZE TORQUE CHART Bolt size Re...

Страница 21: ...sing out of faulty or defective materialsorworkmanshipforaperiodofONEYEARfromthedateofpurchase in case of any defect develop in this equipment during the period of warranty KARAM undertakes the respon...

Страница 22: ...Easytoinstallatsite Tailormadesolutionsarealsoavailable Indigenouslymade Fireretardant Corrosionandmoistureresistantmaterial Longlifespan It can be used along with horizontal life line systems designe...

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