KARAM Horizon PN 4000 Скачать руководство пользователя страница 18

PROOF LOADING

PROCESS OF PROOF LOADING OF HORIZONTAL AND VERTICAL LIFE LINES

The cable termination may be proof loaded upto 6KN using hydra jaws testing equipment.

The hydra jaws equipment pulls the wire out of the termination , using a hydraulic cylinder.

The pull force is increased to 6kN, & the pressure gauge ,mounted on the cylinder displays the exact 
tension achieved. Once 6KN is achieved the tension is released.

Now we know that the cable termination is successful

PRE USE-CHECKS

Checks and Precautions

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Once installed, it is important to inspect the complete line by moving the entire length of life line.

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On site testing of the receiving structure may be provided at an extra cost.

It is mandatory for the Site Inspector/ Supervisor and the actual users of the system to perform a 
thorough  check  of  the  same  before  carrying  out  work.  KARAM  conducts  a  brief  training  of  all 
concerned personnel on the subject of Pre-Use Inspection of the System as per a defined guideline 
after the system has been installed by KARAM personnel.

Post Installation Inspection

Pre Use-Checks

Do not use the system receiving structure is found weak.

Checking the receiving structure 

Checking the System

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Clean the system from dust/dirt. Check for any mechanical defects.

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Check for wear and tear in all components or unusual bending or deformation.

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Check for any modifications done by the user.

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Check for any missing component.

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Check for any damages that may have been caused due to welding while maintenance of other 
equipment.

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Check the Identification Plate. The system needs to be put out of service if the label is not 
legible or missing.

Checking the Cable

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See that there is sufficient tension on the cable by checking the tension indicator in the shock 
absorber.

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Check the condition of the cable. Wear hand gloves and check the wire from all sides. Check for 
broken strands or any deformity in the cable. Report if strands are found broken.

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Hydra Jaws Lifeline Testing

Содержание Horizon PN 4000

Страница 1: ...ex PN 7000 Vertex PN 8000 Vertex PN 9000 Horizontal Life Line Systems Horizon PN 4000 Horizon PN 5000 FIXED LINE SYSTEMS www karam in For further details on all our products contact below C 35A Phase...

Страница 2: ...ker workinginsomeofthe mosthazardousindustrialconditions OperationsatKARAMareunderconstantvigilancetoprovidethefinestinQualityofproductandservice FALL PROTECTION EQUIPMENT MANUFACTURING 01 Congratulat...

Страница 3: ...channel grips and fastened on the same with the help of the given fasteners The drawings below illustrate thepositionofthechannelgripsfordifferentsections COMPATIBLE SUPPORT SECTION PROCESS Recommend...

Страница 4: ...ble Extrimit Poke Pi STEP 1 STEP 2 STEP 3 STEP 4 05 04 STEP 3C Cable Swaging Insertthecableintotheswagetube Theswagetubehasmarkingstoidentifyexactpositionsofcrimping Place the swage tube on the hex lo...

Страница 5: ...ble due to wind pressure TheTensionerisinstalledatthelowerendofthesystem Open the threads of the extension rod of the tensioner from both ends Ensurethat75 ofthethreadisopen Insert the eye of the tens...

Страница 6: ...cted and buckles are securedandtheharnesshasbeenadjustedtogiveitasnugfit Connect the Rope Grab to the front attachment point of the full body harness with the help of the Karabiner of the connecting l...

Страница 7: ...000 10 CableExtremity Ref PN7000 03 7 STRANDS OF 19 WIRES Roof Top Anchor Port Extremity Ref PN07 A Roof Top Anchor Port Intermediate Ref PN07 B 11 Ref HORIZON PN 4000 Over the Head Wire Rope Ref PN 9...

Страница 8: ...ackets on the base plates using nutsandbolts Step C Intermediate Bracket Ref PN 4000 10 Insertthecablethroughtheintermediate Connect the intermediate to the receiving structure with the fastener The a...

Страница 9: ...Sheets These Posts are suitable for a variety of trapezoidal roof sheet designs It has multiple holes to suit different peak distances 15 Step A Roof Top Anchor Post Extremity Ref SA 07G Stick the bas...

Страница 10: ...POSTS Ref PN 4000 Trapezoidal Roof Sheets Blank Posts These are blank posts on which holes may be punched to match the roof Profile on trapezoidal roof 17 Step A Roof Top Anchor Post Extremity Ref SA...

Страница 11: ...aseofanIBeam Insertthestuds Tightenthenutsonthetopandbottomoftheposts Placetheuniversalextremityplateonthetopflange Tightenthenutsandboltstosecuretheuniversalextremityplateto thepost Step B Intermedia...

Страница 12: ...09 ConnecttheotherconnectortothetensionerPN4000 03 Apply tension to the cable until the Ltension indicator plate touches thespring Take the shock absorber out of service when the spring is elongatedd...

Страница 13: ...s along the length of the line with the user who is connected to it by using a karabiner followed by a Connecting element connected to the full body harness of the user Thecarriagemaybeattachedordetac...

Страница 14: ...u Rail extremity Press the termination of theextremityandpassthe trolleyoverthetermination After the trolley slides on theAlu Rail the termination cones back to its original position ensuring that the...

Страница 15: ...t to the end of the Alurail Extensionusingamountingnut For trapezoidal roof sheets use blind rivits to install the Alurail Extension support to the roof for standing seam fasten the bracket usingnutbo...

Страница 16: ...with Recess Ref PN 5000 05 Connectthebrackettothemountingnutasshowninthedrawing To install the mounting bracket in concrete use 12 mm Chemical fasteners OptionalAccessory ChemicalFastenerSA12 04 Conc...

Страница 17: ...intermediate and curvedalurailfixboththeplatesby4setsoffasteners Ensure that the gap between the two rails is not greater than 1 5 mm 30 TROLLEY RECOMMENDED PPE Ref PN 5000 Step 4A Trolley For Wall R...

Страница 18: ...ll concerned personnel on the subject of Pre Use Inspection of the System as per a defined guideline afterthesystemhasbeeninstalledbyKARAMpersonnel Post Installation Inspection Pre Use Checks Donotuse...

Страница 19: ...ireadditionalprecautionstolimitthepossibility ofinjurytotheuserordamagetotheequipment Hazardsmayincludebutarenotlimitedto extreme temperatures caustic chemicals corrosive environments high voltage pow...

Страница 20: ...nch Size Socket Size 6 8 10 12 16 10 13 16 19 24 10 13 16 19 24 Allen Bolt Size Allen Key Size Allen Grub Screw Key Size 6 8 10 12 4 6 8 10 3 4 5 6 WRENCH SIZE ALLEN KEY SIZE TORQUE CHART Bolt size Re...

Страница 21: ...sing out of faulty or defective materialsorworkmanshipforaperiodofONEYEARfromthedateofpurchase in case of any defect develop in this equipment during the period of warranty KARAM undertakes the respon...

Страница 22: ...Easytoinstallatsite Tailormadesolutionsarealsoavailable Indigenouslymade Fireretardant Corrosionandmoistureresistantmaterial Longlifespan It can be used along with horizontal life line systems designe...

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