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K-Line CROP CADET SG60T, Инструкция по эксплуатации и безопасности

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SG60 SEEDER CROP CADET      OPERATOR & SAFETY MANUAL

10

R I S K   A S S E S S M E N T                                          

CONTINUED

CONTINUED

CODE

HAZARDS

RISK 

SCORE

CONTROL

REVISED 

RISK SCORE

1(A

).

CRUSHING - WHEN 

ADJUSTING AND CLEANING, 

AS MACHINE MAY DROP 

WITHOUT WARNING

1

ADJUSTING & CLEANING MUST ONLY BE 

DONE WHEN MACHINE IS LOWERED 

OR IN TRANSPORT POSITION AND ONLY 

AFTER ALL CHAINS AND BOLTS HAVE BEEN 

CHECKED FOR TIGHTNESS & WEAR IN THE 

LOWER POSITION

5

1(B).

CRUSHING - IMPROPER 

USE OF JACK

1

ENSURE JACK IS INSTALLED CORRECTLY & 

JACK RECEIVES REGULAR MAINTENANCE. 

KEEP FEET AND BODY CLEAR WHEN 

OPERATING

5

1(C).

CRUSHING - WHEN 

HITCHING TRACTOR

2

ENSURE NO PERSONNEL ARE BETWEEN 

TRACTOR & HARROW BAR WHEN HITCH-

ING TRACTOR

5

1(D).

CRUSHING - PRIOR TO 

PRIMING HYDRAULIC 

SYSTEM, AS MACHINE MAY 

DROP WITHOUT WARNING

1

MACHINE MUST BE LOWERED INTO 

WORKING POSITION USING SUITABLE 

LIFTING EQUIPMENT BEFORE PRIMING 

IS EFFECTED BY SLIGHTLY LOOSENING 

FITTING/S INTO CYLINDERS AND 

OPERATING TRACTOR HYDRAULICS TO 

ACHIEVE FULL UNINTERRUPTED TRAVEL 

OF CYLINDER SEVERAL TIMES. THEN 

RE-TIGHTEN HYDRAULIC TINE FITTINGS

5

1(E).

SUDDEN LIFT OF DRAWBAR 

CAUSING SEVERE INJURY, 

IF MACHINE BECOMES 

UNHITCHED

1

ENSURE ALL THREE JACKS ARE CORRECTLY 

POSITIONED AND TAKING WEIGHT BEFORE 

REMOVING DRAWBAR PIN. STICKERS WARN 

OPERATOR

5

2(A).

PENETRATION OF 

OIL - BROKEN  OR BADLY 

MAINTAINED HYDRAULIC 

LINES 

2

MAINTAIN REGULAR CHECKS ON 

HYDRAULIC SYSTEM FOR WEAR & CHECK 

ALL FITTINGS ARE SECURE

5

2(B).

RUPTURE OF OIL LINES BY 

OVER PRESSURE WHEN 

MACHINE COMES TO 

SUDDEN STOP BEFORE 

FULLY LOWERED TO 

WORKING POSITION

2

ENSURE TRACTOR OIL FLOW IS LIMITED 

TO REDUCE FALLING SPEED OR DO NOT 

INTERRUPT MACHINE FALLING UNTIL 

MACHINE IS FULLY IN LOWERED POSITION

5

3.

COLLISION - HYDRAULICS 

ACCIDENTALLY LOWERED 

WHEN MACHINE IS BEING 

OPERATED IN TRANSPORT

1

SAFETY PINS MUST BE PUT IN PLACE AS 

SOON AS MACHINE IS PUT IN TRANSPORT 

POSITION AND IF TRAVELLING ON PUBLIC 

ROADS TO DISCONNECT HYDRAULICS 

FROM TRACTOR

5

ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING 

PROCEDURES & ADEQUATE SIGNAGE

Figure 4

Содержание CROP CADET SG60T

Страница 1: ...1023 W 9th St PO Box 248 Grafton ND 58237 USA 74 Young Rd PO Box 340 Cowra NSW 2794 AUS K Line Ag 2020 OPERATOR OPERATOR SAFETY MANUAL SAFETY MANUAL SG60T SEEDER CROP CADET ...

Страница 2: ...Would you like a copy of this manual emailed to you Send your request to marketing k line net au or scan here ...

Страница 3: ... operation Do not take the unit for granted ease into becoming familiar with your new equipment The operator should be a responsible adult familiar with farm machinery and trained for this purpose Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine and observe the safety precautions Never exceed the limits of this machine If ...

Страница 4: ...es no responsibility for errors or omissions in the contents of the book In no event shall K Line Industries Pty Ltd be liable for any special direct indirect consequential or incidental damages or any damages whatsoever whether in an action of contract negligence with the use of the Service or the contents of the Service K Line Industries Pty Ltd reserves the right to make additions deletions or ...

Страница 5: ...n Care 19 Instruction For Safe Operation 20 Tyre Pressure Safety 21 Hydraulic Operation Safety 22 Hydraulic Hose Hook Up 22 Hydraulic Hose Colour Codes 22 Priming Hydraulic System 23 Hydraulic System Failure 24 Electrical Connection Hook Up 24 Hooking Unhooking To Tractor 25 Transporting Roading 26 Safe Operation In Field Transport 26 Folding Unfolding Machine 27 Wing Wheel Lock Out 27 Transportin...

Страница 6: ...90HP 110 145KW 120 160HP 90 120KW NO TYNES 49 41 31 24 20 WHEEL EQUIPMENT 6 X 11 5 80 R15 3 TRANSPORT HEIGHT 3 8M TRANSPORT WIDTH 3 5M WEIGHT 3800KG FRAME ONLY NO TINES NO SEED BIN ADD 50KG PER TINE TRACTOR HYDRAULIC REQUIREMENTS HYDRAULIC REMOTES 2 X DOUBLE SPOOL FOR FRAME QTY REQUIRED TO SUIT BIN OPTION HYDRAULIC PRESSURE 2800 PSI 190 BAR 19000 KPA HYDRAULIC FLOW CAPACITY FRAME REQUIREMENTS MAX ...

Страница 7: ...ty and makes the warranty void The installation and or use of non genuine parts may because of technical characteristics of construction modify or influence the performance of the machine negatively IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS The machine is identified by the serial number on the metal plate on the machine When requesting spare parts or maintenance service please indicate th...

Страница 8: ...ce hazards have been identified they should be assessed in terms of their potential to do harm To assess risk consideration should be given to probability and consequences SEE RISK ASSESSMENT SCORE CHART Pg 9 RISK CONTROL Risk control is the process of eliminating or reducing risk factors Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable When decid...

Страница 9: ...R CROP CADET OPERATOR SAFETY MANUAL Figure 3 AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY R I S K A S S E S S M E N T S C O R E C H A R T ...

Страница 10: ...TO CYLINDERS AND OPERATING TRACTOR HYDRAULICS TO ACHIEVE FULL UNINTERRUPTED TRAVEL OF CYLINDER SEVERAL TIMES THEN RE TIGHTEN HYDRAULIC TINE FITTINGS 5 1 E SUDDEN LIFT OF DRAWBAR CAUSING SEVERE INJURY IF MACHINE BECOMES UNHITCHED 1 ENSURE ALL THREE JACKS ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN STICKERS WARN OPERATOR 5 2 A PENETRATION OF OIL BROKEN OR BADLY MAINTAINED ...

Страница 11: ...ad power lines etc BEFORE operation of the machine POWER LINES CAN ARC AND ELECTROCUTE WITHOUT COMING IN CONTACT Ensure all operators are familiar with this manual and all safety devices and features of the machine Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine Maintain the machine at all times in a condition that is safe to operate an...

Страница 12: ... WILL VOID WARRANTY Slow down in terrain such as rocks or other difficult operating conditions Safe work procedure analysis must be performed before attempting to assemble this machine Do not attempt to operate this equipment under the influence of Drugs Alcohol K Line Ag can not be held responsible for any injury death or property damage in the process of assembling this machine Ensure hydraulic ...

Страница 13: ...fety measures are not taken The use of signal words DANGER WARNING AND CAUTION relate to the safety messages The appropriate signal word is selected when using the following guidelines Indicates an imminently hazardous situation that if not avoided WILL result in serious injury or death if proper safety measures are not taken YOUR SAFETY AND THE SAFETY OF OTHERS IS IMPORTANT BE PREPARED BE SAFE BE...

Страница 14: ...me illegible or parts replaced without decals new decals must be applied New decals are available from your authorized dealer or direct from factory Figure 6 SAFETY DECAL PLACEMENT Decals quantities shown in table below QTY DECALS ON MACHINE A B C D E G H J K L M N P R 1 6 1 1 4 1 1 1 1 1 4 2 4 1 Figure 5 ...

Страница 15: ...15 SG60 SEEDER CROP CADET OPERATOR SAFETY MANUAL A 9WD W022 B 9WD C023 C 9WD W05 SAFETY DECALS D 9WD D04 E 9WD D01V F 9WD D01H G 9WD W021 H 9WD C04 I 9WD I01 ...

Страница 16: ...THRUST FORCE ON DRAWBAR ـ Tractor weight must equal machine weight ـ Drawbar pin must be firmly secured ـ Safety chains attached correctly Failure to complywill result in serious injury or death 0 9WD D01 R AUS SPEED STICKER MAX 32KPH 20MPH SAFETY DECALS CONTINUED CONTINUED T HYDRAULIC COLOUR S 9WD W02 ...

Страница 17: ...SG60 SEEDER CROP CADET OPERATOR SAFETY MANUAL U 9WD I02 W FOLDING INSTRUCTION Y WHEEL DEPTH SAFETY DECALS CONTINUED CONTINUED NOTE WHEEL DEPTH STICKER WHITE WITH CUT OUTS SHOWN AS BLACK P 9WD R01 Q 9WD F01 ...

Страница 18: ... K E R S CROP CADET 760 X 80MM 2 x sides of drawbar 2 x sides of centre frame K LINE AGRICULTURE STICKER 350 X 110MM 2 x back of centre frame Figure 8 Figure 9 Figure 7 Figure 10 CROP COMMANDER DECAL ON BOTH SIDES OF RHS K LINE AG DECAL ON BOTH SIDES OF CENTER FRAME ...

Страница 19: ...GNS Be sure that the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place Fai...

Страница 20: ... alter the depth control or change to or from transport position while another person adjusts safety pins 11 This machine has not been designed or built for road use Please consult State Police Roads Traffic Authority and any other relevant authorities regarding the roads concerned when in transit 12 DO NOT operate if any part of this machine is within 10 metres of overhead power lines 13 SPEED LI...

Страница 21: ...wheel to machine check all hub and rim contact surfaces are undamaged and free of paint dirt and grease Lubricate wheel stubs with standard viscosity oil Tension wheel nuts to 350ft lbs 474nm For field operation Re tension after 1st 5th then every 50 hrs of operation For road travel re tension first 3 miles 5kms 10 miles 15kms thereafter at 25 miles 40kms intervals SERVICING PROCEDURES TYRE PRESSU...

Страница 22: ...d RETRACT hose grips are marked accordingly Clean hydraulic hose breakaway ends before connecting to tractor Hose grip circuits are colour coded and marked accordingly for In Out After disconnecting tractor ensure hydraulic hoses are safely stored in the hose holder HYDRAULIC HOSE HOOK UP Figure 16 Hydraulic Ram Extension Retraction Diagram Figure 15 Figure 17 Out In FORE AFT TILT CIRCUIT WHEEL LI...

Страница 23: ...luid injected into the skin or eyes must be treated within a few hours or gangrene may result PRIMING HYDRAULIC SYSTEM ENSURE HYDRAULIC SYSTEM IS FULLY PRIMED BEFORE USING Fully extend and retract hydraulic cylinders Repeat 3 4 times and hold lever extended each way for 10 to 15 seconds to release air from the system If problem exists hold hydraulic lever under pressure until air is fully released...

Страница 24: ...ILURE OR HYDRAULIC HOSE RUPTURE YOU MUST FOLLOW THE STEPS SET OUT BELOW Escaping Hydraulic fluid is dangerous and can cause serious injury or death STEP 4 APPLY THE LOCKOUT TAG OUT DEVICE Disconnect all hydraulic hoses from tractor remotes Place Lockout or Out of Service Tags on all hoses STEP 5 CONTROL THE STORED ENERGY Ensure no hydraulic pressure remains in system slowly release bleed tap if eq...

Страница 25: ...o respective remote ports 9 Plug in electrical lead to tractor connection 10 Release implement jack store 11 Check hydraulic cylinders are fully primed to avoid serious injury or death 12 See Pg 23 to prime hydraulic system UNHOOKING Machine must be fully lowered or in transport position with safety locks engaged Use wheel chocks Release hydraulic pressure from system Lock Implement jack in place ...

Страница 26: ...3 Lockout tractor drawbar swing mechanism 4 Ensure tyres are correctly inflated Pg 21 5 Check wheel nut tension NB Pg 21 for wheel nut re tensioning times 4 sequence 6 Ensure all safety locks are engaged 7 Ensure safety chains are attached to towing unit 8 Tractor drawbar must be in fixed position not swinging 9 Ensure tractor brakes are latched together at all times 10 Plan your route to avoid he...

Страница 27: ...ch wing wheel cylinder to CLOSED position Extend wheel cylinders RED and confirm wing wheel cylinders are locked out Close wheel cylinders until center frame tine points are touching ground Fully close wing cylinders GREEN may need to extend wheel cylinders RED slightly during start of fold if tine points dragging laterally along ground Fully raise machine with wheel lift RED Engage ALL 4 Wing Saf...

Страница 28: ...ctor manufacturer specifications must comply for weight and suitability of rear mounted implements 2 Lock up 3 Point Linkage anti sway stabiliser system on tractor 3 Ensure tractor tyres are correctly inflated 4 Ensure safety locks and pins are engaged 5 Keep brake pedals latched together at all times 6 Plan your route to avoid heavy traffic 7 Observe bridge load ratings 8 TIP OVER HAZARD this is ...

Страница 29: ...ING LEVELLING Wings should be pre set to be level with centre frame when supported by wheels however if adjustment required Unfold machine on level ground Ensure wing wheel cylinders are not locked out Fully raise machine with wheels RED Ensure cylinders have all reached full stroke equal length of exposed rod check level of centre frame toolbars with wing toolbars with a spirit level Use M48 nuts...

Страница 30: ...t for depth of cut gradually Before Starting Work 1 For field operation Re tension wheel nuts after 1st 5th then every 50 hrs of operation 2 For road travel re tension wheel nuts first 3miles 5kms 10miles 15kms and thereafter at 25miles 40kms intervals 3 Check for damaged worn and fatigued parts Have machine repaired if necessary 4 Ensure all appropriate safety decals are securely attached to mach...

Страница 31: ...31 SG60 SEEDER CROP CADET OPERATOR SAFETY MANUAL F I E L D O P E R AT I O N NB INCHES DISPLAYED DO NOT INDICATE DIGGING DEPTH RAM STOP COMBINATIONS Figure 30 ...

Страница 32: ...ent parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications Always use approved lifting equipment If equipment has been altered in any way from original design the manufacturer does not accept any liability for warranty or personal injury Replace all shields and guards after servicing before movi...

Страница 33: ...bricate wheel studs with standard viscosity oil 4 Tension wheel nuts for torque specifications Pg 21 5 Check tyres are inflated Pg 21 6 Ensure all appropriate safety decals are securely attached to machine Pgs 14 18 7 Check hydraulic system is fully primed Pg 23 8 Check all safety mechanisms are in place and operating correctly 9 Lubricate heavy rear roller bearings This page AFTER DELIVERY CHECK ...

Страница 34: ...SG60 SEEDER CROP CADET OPERATOR SAFETY MANUAL 34 SEEDER TINE ASSEMBLY BOM ID PART NUMBER DESCRIPTION 1 9WPSGRT400A SEEDER TYNE RT 4 X4 ASSEMBLY 400LB PRESSURE PRESET Figure 31 ...

Страница 35: ... BOM ID PART NUMBER DESCRIPTION QTY 1 9CYKL38 12PH01 PHASING CYLINDER 3 75 X 12 X 1 375 ROD WITH 1 CLEVIS ENDS ANTI ROTATION PINS 2 2 9CYAG3024A AG CYLINDER 3 X 24 X 1 5 ROD WITH CLEVIS ENDS 4 3 9CYKL40 12PH01 PHASING CYLINDER 4 X 12 X 1 375 ROD WITH 1 CLEVIS ENDS ANTI ROTATION PINS 2 ...

Страница 36: ...igure 33 M E T R I C B O LT T O R Q U E TA B L E Lubed means cleaned dry bolts lubricated with a standard medium viscosity machine oil Lubricate all contact areas of the bolts and washers Lubricating the bolts is the suggested method Thread Engagement ...

Страница 37: ... P E R I A L B O LT T O R Q U E TA B L E Lubed means cleaned dry bolts lubricated with a standard medium viscosity machine oil Lubricate all contact areas of the bolts and washers Lubricating the bolts is the suggested method Thread Engagement Figure 34 ...

Страница 38: ...my tick all that apply Testimonial Name Photo Audio Video I give permission for K Line to give interested clients my contact number to discuss my K Line product SIGNATURE _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ DATE _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ My Story More to say Please turn over Name Phone Numbers Machine Type Size ...

Страница 39: ...39 SG60 SEEDER CROP CADET OPERATOR SAFETY MANUAL Thank you ...

Страница 40: ...SG60 SEEDER CROP CADET OPERATOR SAFETY MANUAL 40 SEND US A TESTIMONIAL EXPLAINING WHY YOU LOVE YOUR K LINE AG PRODUCT AND WE WILL SEND A FREE HAT Send to marketing k line net au or scan here ...

Страница 41: ...41 SG60 SEEDER CROP CADET OPERATOR SAFETY MANUAL THIS PAGE IS LEFT INTENTIONALLY BLANK ...

Страница 42: ...equential loss or damage howsoever arising or occurring whether founded in tort contract and statute or otherwise This warranty must be read as subject to the General Terms and Conditions and does not cover misuse neglect or negligence ANY CLAIM FOR WARRANTY IS ALSO SUBJECT TO THE FOLLOWING CONDITIONS Machine has not been subject to misuse The speed limit of 20mph 32kmh has been observed at all ti...

Страница 43: ...43 SG60 SEEDER CROP CADET OPERATOR SAFETY MANUAL THIS PAGE IS LEFT INTENTIONALLY BLANK ...

Страница 44: ...imes in a condition that is safe to operate and ensure it complies with any relevant safety acts of parliament government authorities and regulations Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine Before mounting check with manufacturer of machine or consult engineer to ensure strength and balance of machine is adequate to accommodate ...

Страница 45: ...45 SG60 SEEDER CROP CADET OPERATOR SAFETY MANUAL THIS PAGE IS LEFT INTENTIONALLY BLANK ...

Страница 46: ...That in accordance with the warranty given by K LINE AGRICULTURE I have taken every reasonable precaution as is commonly expected in this industry in the operation of the machine 2 This claim is not due to negligence lack of maintenance routine wear tear or accidental damage no unauthorized alteration has been made to this machine OPERATOR SIGNATURE ____________________________DATE _______________...

Страница 47: ..._____________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ ___________________________________...

Страница 48: ...END OF DOCUMENT END OF DOCUMENT 1023 W 9th St PO Box 248 Grafton ND 58237 USA 74 Young Rd PO Box 340 Cowra NSW 2794 AUS K Line Ag 2020 ...

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