background image

E 11

099

9.G

B

4.5

Fault location

This chapter helps the operator to locate and fix simple malfunctions or the results of
operating errors him- or herself. The order of the work stated in the table must be ob-
served for fault location.

f

If it is not possible to rectify the fault by performing the indicated "remedial actions",
please contact the Customer Service, as more intricate faults can only be rectified by
specially trained and qualified service personnel.

Fault

Possible cause

Remedy

Truck does not 
move

– Battery connector 

not connected

– Check the battery connector 

and reconnect it, if necessary

– Master switch (EMERGENCY

STOP) 
pressed

– Release  

master switch (EMERGENCY
STOP)

– Key switch set to “0“ position

– Set the key switch to position "I"

– Battery voltage too low

– Check  the  charging  status  of

the battery 
and recharge, if necessary

– Control shaft not swivelled into

driving range (F)

– Faulty fuse

– Swivel control shaft into driving

range (F)

– Check 

fuses F1 and 1F1

Load cannot 
be lifted

– Truck not ready for operation

– Perform  all  troubleshooting

measures that are mentioned
under "truck does not drive"

– Hydraulic oil level too low

– Check hydraulic oil level

– Faulty fuse

– Check fuse 2F1
– Pay attention to the maximum

bearing capacity (see identifi-
cation label)

– load too high

E 11

099

9.G

B

4.5

Fault location

This chapter helps the operator to locate and fix simple malfunctions or the results of
operating errors him- or herself. The order of the work stated in the table must be ob-
served for fault location.

f

If it is not possible to rectify the fault by performing the indicated "remedial actions",
please contact the Customer Service, as more intricate faults can only be rectified by
specially trained and qualified service personnel.

Fault

Possible cause

Remedy

Truck does not 
move

– Battery connector 

not connected

– Check the battery connector 

and reconnect it, if necessary

– Master switch (EMERGENCY

STOP) 
pressed

– Release  

master switch (EMERGENCY
STOP)

– Key switch set to “0“ position

– Set the key switch to position "I"

– Battery voltage too low

– Check  the  charging  status  of

the battery 
and recharge, if necessary

– Control shaft not swivelled into

driving range (F)

– Faulty fuse

– Swivel control shaft into driving

range (F)

– Check 

fuses F1 and 1F1

Load cannot 
be lifted

– Truck not ready for operation

– Perform  all  troubleshooting

measures that are mentioned
under "truck does not drive"

– Hydraulic oil level too low

– Check hydraulic oil level

– Faulty fuse

– Check fuse 2F1
– Pay attention to the maximum

bearing capacity (see identifi-
cation label)

– load too high

Содержание EJB 14

Страница 1: ...Operating instructions 50051981 EJB 14 16 G 06 99 09 99...

Страница 2: ...explanations are indicated by the following graphics f Used before safety instructions which must be observed to avoid danger to personnel m Used before notices which must be observed to avoid materi...

Страница 3: ...0108 GB...

Страница 4: ...on labels B 7 4 1 Truck identification label B 8 4 2 Load capacity B 8 4 3 Label Order Inventory Service No B 9 C Transportation and commissioning 1 Transportation by crane C 1 2 First Commissioning C...

Страница 5: ...F 3 4 Maintenance check ist F 4 5 Lubrication schedule F 6 5 1 Operating material F 7 6 Notes on maintenance F 8 6 1 Preparation of the truck for servicing and maintenance operation F 8 6 2 Open the b...

Страница 6: ...lf or on whose behalf it is used In special cases e g leasing or renting the user is conside red the person who in accordance with existing contractual agreements between the owner and the user of the...

Страница 7: ...0699 GB A 2...

Страница 8: ...ck with control shaft and controlled drive wheel It is conceived for lifting and transporting palleted goods on level ground The nominal load capacity can be found on the identification label The load...

Страница 9: ...ith control shaft head 4 t Shunt driving button 5 t Driving regulator 6 t Collision guard button 7 t Hoist frame 8 t Protective pane 9 t Battery hood 10 t Master switch emergency stop 11 o Load protec...

Страница 10: ...2 40 40 cm s Max hill climbing ability with without load 8 16 7 16 Description EJB 14 EJB 16 s lowered height of the load fork 40 40 mm y Wheel base 1409 1409 mm l1 Truck length at fork length 1150 mm...

Страница 11: ...0999 GB B 4 h4 h3 h1 l2 l1 l c y Q h s h8 b5 Ast W a B m2 20 5 h2 b4...

Страница 12: ...0 2600 1700 2600 1800 2250 mm h2 Free lifting capacity 2 100 mm h3 Lifting height 2500 4300 2500 4300 4000 5350 mm h4 Max height 4 3060 4860 3060 4860 4560 5910 mm h5 Free lifting capacity 3 5 1219 21...

Страница 13: ...ng to prEN 12895 Floor Conveyors Electro magnetic compatibility Interference emission EN 50081 1 Resistance to disturbance EN 50 082 2 Electrostatic discharge EN 61000 4 2 A Alterations of the electri...

Страница 14: ...sons 20 Truck identification label 21 Limit stop for crane loading 22 Prohibition sign Keep away from under the load lifting device 23 Prohibition sign Do not put your hands through the hoist frame 24...

Страница 15: ...28 Serial no 34 Min max battery weight in kg 29 Order no 35 Net weight without battery in kg 30 Nominal load capacity in kg 36 Year of manufacture 31 Battery Voltage V Ampere hours Ah 37 Type no 32 M...

Страница 16: ...Label Order Inventory Service No A This label contains the Full Service No and is only handed out when a service con tract is being concluded Item Description 41 Order no 42 Inventory No 43 Full Serv...

Страница 17: ...0999 GB B 10...

Страница 18: ...current Rectified alternate current will da mage the electronics Cables connected to the battery towing cable must be less than 6 meters in length f It is prohibited to hoist loads when the truck is...

Страница 19: ...eed as follows Set master switch to OFF position Set key switch to 0 position and re move the key Secure the truck against rolling away Open and remove front hood see chapter F Turn the screws 2 antic...

Страница 20: ...e shoes must be clean lightly greased with pole grease and must be securely tightened Batteries with non insulated poles must be covered with an anti slip insulating jacket Disposal of the battery Bat...

Страница 21: ...ry compartment the truck The following table shows the standard battery combinations and battery capacities Depending on the battery type also high performance or maintenance free batteries can be use...

Страница 22: ...he battery cells must be exposed to en sure adequate ventilation Metal objects must not be placed on the battery Prior to starting the recharging operation check all cable connections and plugged conn...

Страница 23: ...efore commissioning the truck the battery hood must be properly closed A When changing the battery with the aid of a lifting gear ensure that the lifting gear is of adequate capacity the battery weigh...

Страница 24: ...es is reached a CAUTION icon 7 is indi cated Recharging the battery is recommen ded When a remaining battery capacity of 20 for standard batteries 40 for maintenance free batteries is reached the CAUT...

Страница 25: ......

Страница 26: ...n the attach ments must immediately be brought to the notice of the person in charge Trucks that cannot be safely operated e g due to worn tires or defective brakes must not be used until they have be...

Страница 27: ...driving t If the control shaft is in the upper bra king range the braking function can be by passed by pressing this button The truck can only be mo ved with reduced speed shunt dri ving 6 Driving re...

Страница 28: ...E 3 0999 GB 2 1 3 4 5 6 6 8 9 10 7 11 12...

Страница 29: ...amages of the whole truck especially tyres and load carrying devices Visual inspection of battery fixing and cable connections Starting up the truck Pull out master switch 1 Put key into the key switc...

Страница 30: ...sible a second person must give suitable warnings Driving on slopes Driving on slopes or descents is only permitted if they are defi ned as traffic routes and if the surface is clean and suitable for...

Страница 31: ...ory braked Emergency stop When the control shaft 4 is released the truck is compulsory braked emergency stop the control shaft 4 automatically swivels into the upper braking range B f If the control s...

Страница 32: ...he service brake and to select the desired driving speed and direction f If the roll off brake was deactivated by the service only service brake and counterflow brake are available Steering Swivelling...

Страница 33: ...control shaft 4 upwards or downwards into one of the braking ranges B The drive motor is mechanically braked A When the control shaft 4 is released it swivels into the upper braking range B If the tru...

Страница 34: ...ZZ and the triple two hoist frame DZ the first lif ting movement of the load carriage free lifting capacity is realised without changing the overall height with the help of a short free lifting cylin...

Страница 35: ...up 13 A The required Allen key 2 5 mm can be found at the valve group The lifting device is lowered Retighten the screw 13 after the emergency lowering procedure has been performed f The truck may onl...

Страница 36: ...t connected Check the battery connector and reconnect it if necessary Master switch EMERGENCY STOP pressed Release master switch EMERGENCY STOP Key switch set to 0 position Set the key switch to posit...

Страница 37: ...0999 GB E 12...

Страница 38: ...acturer has service engineers available that have been specifically trained for these tasks We therefore advise to conclude a maintenance contract with the manufacturer s Service Base responsible for...

Страница 39: ...equipment The quality of the tires greatly affects the stability and the driving behaviour of the fork lift truck Modifications must only be carried out after discussion with the manufacturer When rep...

Страница 40: ...list indicates the operations to be performed and the re spective intervals to be observed The following maintenance intervals are defined W1 Every 50 operating hours at least however once a week M3 E...

Страница 41: ...Check seating and attachment a k t Steering 4 1 Check the steering clearance t Brake system 5 1 Check for correct function and adjustment k t 5 2 Check the return spring for repositioning function an...

Страница 42: ...wear of collector k t Battery 11 1 Check acid density acid level and cell voltage k t 11 2 Check the terminals for secure attachment and apply pole grease k t 11 3 Clean battery connections check for...

Страница 43: ...aces s Grease nipple Filler neck for hydraulic oil b Filler neck Gear oil a Drain plug Gear oil 1 Mixing proportion for application in cold storage depots 1 1 2 Filling level see Check hydraulic oil l...

Страница 44: ...his instruction may only be ignored if another mixing ratio is explicitly prescribed in this manual Avoid any spilling Spilled liquid must be removed immediately using a suitable bin ding agent and th...

Страница 45: ...rised truck ope ration f When work has to be performed under the jacked up truck suitable measures must be taken to prevent any dropping tilting or slipping of the truck When lifting the truck the ins...

Страница 46: ...oosen 2 x screws 5 using the key 2 Remove carefully the wheel cover 4 Check gear oil level oil level must reach the filler neck see section 5 If required top up with gear oil with the required charact...

Страница 47: ...see section 6 3 Referring to the table check all fuses for correct rating and replace where required Item Description Protection of Value 8 F1 Total control fuse 10 A 9 1F1 Drive motor in parallel to...

Страница 48: ...s exceeding six months the service of the manufacturer must be contacted for further measures to be taken 7 9 Operations to be performed prior to decommissioning Thoroughly clean the truck Check the b...

Страница 49: ...ualified inspector The inspector must assess the condition of the truck from a stand point purely concerned with safety aspects uninfluenced by any company or econo mic circumstances The inspector mus...

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