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6 Safety Manual

Lambda Dangerous Undetect:

Rate of undetected dangerous failures per hour

Lambda Safe:

Rate of safe failures per hour

Lambda Safe Detect:

Rate of detected safe failures per hour

Lambda Safe Undetect:

Rate of undetected safe failures per hour

BPCS

Basic process control system

Diagnostic coverage

FIT

Failure in time (1x10

-9

per h)

HFT

Hardware failure tolerance

PFD

Probability of failure on demand

PFD

avg

Probability of failure on demand average

PFH

Probability of dangerous failure per hour

MooN

Architecture with M from N channels

MTBF

Mean time between failures

MTTR

Mean time to restoration (mean time between discovery of the fault and repair of the
system)

MRT

Mean repair time (mean time to repair the system)

SFF

Safe failure fraction

SIL

Safety integrity level

Systematic capability

PTC

Proof test coverage (diagnostic coverage during repeat test)

Proof Test intervall

Name

Description

Содержание dTRANS T06

Страница 1: ...t Directive JUMO dTRANS T06 Multifunctional Four Wire Transmitter in Mounting Rail Case in Accordance with DIN EN 61508 and EN ISO 13849 V2 00 EN Operating instructions translation of the German origi...

Страница 2: ...JOH OUFSGBDF 4FSWJDF BDL 5JNF PVU TFD BWJHBUJPO QSJODJQMF SFKFDU DIBOHFT OFYU QSFWJPVT QBSBNFUFS PS JODSFBTF EFDSFBTF WBMVF 7FSTJPO 4FSWJDF BSEXBSF SFDPHOJUJPO BDL PS BS HSBQI JNJU WBMVF SBH QPJOUFS 5...

Страница 3: ...14 3 Mounting 16 3 1 Dimensions 16 3 2 Mounting site DIN rail mounting 17 3 3 Close mounting 17 3 4 Dismounting 18 3 5 Galvanic isolation 19 3 6 Use of the USB interface 19 4 Electrical connection 20...

Страница 4: ...34 6 4 Relevant standards 34 6 5 Connection possibilities of the sensors 34 6 5 1 Terms and abbreviations according to DIN EN 61508 and DIN EN 61511 35 6 5 2 Safety relevant parameters 38 6 5 3 Failu...

Страница 5: ...in case of malfunction 49 6 10 Regular tests 49 6 10 1 Proof test A 50 6 10 2 Proof test B 51 6 10 3 Proof test C 56 6 10 4 Recommended tests for temperature probes 57 7 Configuration 60 7 1 Overview...

Страница 6: ...g start 68 7 4 13 Scaling end 68 7 4 14 Offset 68 7 4 15 Fine calibration start actual 68 7 4 16 Fine calibration end actual 68 7 4 17 Fine calibration start target 68 7 4 18 Fine calibration end targ...

Страница 7: ...rate 74 7 6 2 Limit value 74 7 6 3 Switch difference 74 7 6 4 Switching behavior 74 7 6 5 Switch on delay 74 7 6 6 Switch off delay 74 7 8 Service 75 7 8 1 Minimum meas value 75 7 8 2 Maximum meas val...

Страница 8: ...meter 85 9 2 Measuring circuit monitoring 85 9 3 Test voltages 86 9 4 Electrical safety 86 9 5 Analog output 86 9 6 Relay output extra code 87 9 7 Display 87 9 8 Electrical data 88 9 9 Environmental i...

Страница 9: ...tra code 93 10 7 Checking of safety relevant system settings 93 11 Error messages 94 11 1 Display types 94 11 2 Safety channel 95 11 3 Diagnostics channel 97 11 4 Measured value recording 99 12 What t...

Страница 10: ...lay it is possible to call up the connection diagram of the configured sensor input signal output as well as the optional relay and interface assignment If a malfunction occurs the transmitter sends a...

Страница 11: ...sonal injury may occur if the re spective precautionary measures are not carried out Read This symbol which is attached to the device indicates that the device specific documentation must be followed...

Страница 12: ...ifying the device version The nameplate is glued laterally to the device Caution The voltage supply that is connected must correspond to the voltage specified on the nameplate Voltage supply AC 110 to...

Страница 13: ...type TRANS T06 Junior 707071 dTRANS T06 LCD 2 Version 8 Standard with default settings 9 Customer specific configuration specifications in plain text 3 Voltage supply 23 AC 110 to 240 V 10 15 48 to 6...

Страница 14: ...B connector length 3 m for type 707071 00616250 Screw on end clamp for mounting rail 00528648 Read This operating manual is the translation of the German manual It is valid for the following hardware...

Страница 15: ...erating manual or that are expressly forbidden will jeopardize your warranty rights and may render the assured function inoperative Any interference with the inside of the device is prohibited Repairs...

Страница 16: ...3 Mounting 16 3 Mounting 3 1 Dimensions...

Страница 17: ...ical data Ensure vibration free installation to prevent the screw connections from working loose The atmosphere must be free from aggressive media e g acids and lyes as well as free from dust flour or...

Страница 18: ...3 Mounting 18 3 4 Dismounting Place screwdriver in release catch and press upwards 1 Remove housing upwards 2...

Страница 19: ...hen in SIL operation during data transmission with the setup program The RS485 interface is suitable for unlimited operation of the interface in a fixed installation Analog output USB Interface Analog...

Страница 20: ...nect any additional loads to the screw terminals for the voltage supply of the device Both the choice of cable material for the installation as well as the electrical connection of the device must con...

Страница 21: ...ss sec tion Rigid or flexible 0 2 to 2 5 mm2 Flexible with ferrule with or without plastic sleeve 0 25 to 2 5 mm2 AWG 12 to 24 2 rigid flexible conductors with equal cross section 0 2 to 1 mm2 2 flexi...

Страница 22: ...Default setting RTD temperature probe in two wire circuit RTD temperature probe in three wire circuit RTD temperature probe in four wire circuit Resistance potentiometer in two wire circuit Resistanc...

Страница 23: ...ntiometer WFG A Start resistance S Loop resistance E End resistance Thermocouple Double thermocouple galvanically isolated mV input 0 to 1 V 4 to 20 mA 0 to 20 mA 0 to 10 V Terminals Comment Screw ter...

Страница 24: ...error Remedy Install a 470 resistor until the output in the system is wired correctly 0 4 to 20 mA 0 2 to 10 V 4 2 3 Voltage supply on the nameplate v Chapter 2 Identifying the device version AC L1 li...

Страница 25: ...ace Device Micro B connector standard 5 pin 4 2 4 Extra codes Relay output limit value zero current state Relay changeover contact with installed micro fuse 3 15 A slow RS485 interface Terminals Comme...

Страница 26: ...uest and then the main measured value appears v If an error message appears see Chapter 11 Error messages 5 2 Setting the display after device is switched on The main measured value appears on the scr...

Страница 27: ...er in the menu confirm change 4 LED Lights up green if the diagnostic function does not detect any errors Lights up yellow upon device restart during simulation of analog out put and during active set...

Страница 28: ...cannot be activated and only high or low can be selected as an error signal not any value 3 The following changes during operation Double confirmation for safety relevant parameters is active 4 Diagno...

Страница 29: ...SXW UDQJH QDORJ RXWSXW 9 9 QIDQJ 9 6LJQDO W SH WR 9 QG 9 8 0HDVXUHG YDOXH RIIVHW 6WDUW 9 6WDUW QG 7KH FRQILJXUHG RXWSXW UDQJH IURP WR ZLOO EH WUDQVIRUPHG WR WKH RXWSXW VFDOLQJ IURP WR 9 OVR WHPSHUDWXU...

Страница 30: ...5 Startup of the device 30 Here is a summary of the parameters from the figure above...

Страница 31: ...5 Startup of the device 31...

Страница 32: ...perator In devices with extra code 058 the SIL oper ation is activated per default The settings for SIL operation are described in Chapter 5 3 and the default settings in Chapter 7 are marked bold and...

Страница 33: ...ow the device is transferred to a safe state until the setup data reaches the device and a data com parison is carried out 6 3 3 After alteration of the configuration level at the device or through se...

Страница 34: ...3 for HW and SW This means that SIL 2 or PL c for HFT 0 individual device and SIL 3 or PL d for HFT 1 2 devices are achieved For the safety function up to SIL 3 according to DIN EN 61508 Part 1 to 7 F...

Страница 35: ...Error An abnormal condition that can cause a reduction or the loss of the ability of a functional unit to perform a required function Functional safety A part of overall safety related to the EUC and...

Страница 36: ...fied conditions within a specified period of time according to requirements Safety integrity level SIL One of four discrete levels for specifying the requirement for safety integrity of the safety fun...

Страница 37: ...Hardware failure tolerance PFD Probability of failure on demand PFDavg Probability of failure on demand average PFH Probability of dangerous failure per hour MooN Architecture with M from N channels...

Страница 38: ...1 h PFD avg Proof test A PTC 75 PFD avg Proof test B PTC 70 9 PFD avg Proof test C PTC 45 4 Ti 1 year 49 5 2049 8 151 1 93 1 51 10 7 2 31 10 3 2 55 10 3 4 07 10 3 Ti 3 years 3 30 10 3 3 49 10 3 4 67 1...

Страница 39: ...The mission time TM has to be at least equal the time for the proof test interval Ti but not exceed the Lifetime of 10 years This must be taken into consideration when evaluating the probability of a...

Страница 40: ...6 Safety Manual 40 0 0 6 6 0 0 6 6 7 0 0 6 0 0 6 0 0 6 0 0 6 8...

Страница 41: ...s chapter The following table shows how the safety integrity level SIL depends on the average probability of dangerous failures of a safety function of the entire safety related system PFDavg accordin...

Страница 42: ...nts required to achieve the safety function the failure behavior of at least one of the components used is not sufficiently defined or the behavior of the subsystem cannot be fully determined under er...

Страница 43: ...ic suitability of HW and SW SC3 Operating mode in terms of safety func tion Operating mode with low and high demand rate possible on a customer specific basis Safety critical inputs Temperature sensor...

Страница 44: ...undantly calculation according to DIN EN 61508 Part 7 Appendix D and or DIN EN ISO 13849 1 Table F 1 at least 65 Average failure probability of a safety function on demand overall system SIL 2 Low dem...

Страница 45: ...meters to be observed operational aspects such as the demand rate and or the test rate of the safety function can also influence the resulting PL Excerpt from DIN EN ISO 13849 1 SIL of the used Sensor...

Страница 46: ...a random sample of the observed pneumatic or electromechanical components that are subject to wear mean time to dangerous failure Annex C Cat Category 3 1 2 CC Current converter Annex I CCF Common cau...

Страница 47: ...FT 1 the requirements for a category 3 system are adhered to The necessary limit values according to DIN EN ISO 13849 1 Table K 1 for performance level d are met here for both voltage ver sions PLf Re...

Страница 48: ...es the required risk reduction By installing a protective guard or protective de vice the design of the SRP CS is part of the risk reduction strategy The features of each safety function see section 5...

Страница 49: ...functional capability of the safety system This for example can be done by replacing the logic unit Appropriate documentation of the tests performed is recommended 6 10 Regular tests The device test...

Страница 50: ...or a complete check the device must be removed from the operating facility and sent to the manufacturer v For service addresses see back cover Voltage supply Detection of dangerous undetected failures...

Страница 51: ...in the area of the analog output connection terminal 3 Test the resistance between the following connections with an ohmmeter 52 to 51 10 k 53 to 51 10 k 54 to 51 10 k 53 to 52 10 k 54 to 52 10 k 54...

Страница 52: ...roper function of the probe break line break de tection 7 Switch off test piece and replace short circuit jumper at the analog output with the current meter connection 41 and connection 42 Switch on t...

Страница 53: ...late an input signal close to the measuring range end using a resistance de cade and verify that the input signal corresponds to the value expected display value Measure the voltage between the connec...

Страница 54: ...figure test piece for connection to the thermocouple sensor type NiCr Ni type K internal cold junction and configure analogue output to current signal 4 mA to 20 mA error signal negative signaling Con...

Страница 55: ...2 mA The output signal recorded using the current meter must be 21 18 mA to 21 22 mA Configure analog output for simulation of current output signal 3 6 mA The output signal recorded using the curren...

Страница 56: ...of the proper function of the analog output including whether the er ror signal values can be generated Simulated value Measured value 3 6 mA 3 59 to 3 61 mA 8 mA 7 99 to 8 01 mA 16 mA 15 99 to 16 01...

Страница 57: ...emperature should be 100 M at 100 V Damage and corrosion of thermometers protection tubes Corrosion and correct positioning of the contacts and terminals of cable connections Seals of terminal heads a...

Страница 58: ...r Precious metal 2 years 1500 C 1 year Note The testing intervals for probes specified here are recommendations that must be adapted to the special conditions at the operating location and if necessar...

Страница 59: ...6 Safety Manual 59...

Страница 60: ...OFBSJT BUJPO 5FNQFSBUVSF EJGGFSFODF 5FNQFSBUVSF DPNQFOTBUJPO 3FTJTUBODF NFBTVSJOH SBOHF JOF SFTJTUBODF 4FOTPS GBDUPS 3FTJTUBODF 3Y BOE 3 3FTJTUBODF 3B 3T 3F 4DBMJOH 4UBSU BOE OE 0GGTFU JOF DBMJCSBUJPO...

Страница 61: ...French Spanish English French Spanish 7 2 2 Unit A unit for the measured value can be set here C F text C F Text Via the setup program 9 characters can be entered here for an other unit e g Pa Pascal...

Страница 62: ...graph limit value drag indicator TAG no and info text I O info Main view Bar graph Limit value Drag pointer TAG no and info text I O information To display the connection diagram of sen sor input sig...

Страница 63: ...n select how long the backlight should remain active after the last button operation 0 to 30 to 100 sec 7 3 6 Time out operation Here the waiting period is set for the return from the configuration le...

Страница 64: ...probe in 2 wire circuit RTD temperature probe in 3 wire circuit RTD temperature probe in 4 wire circuit Resistance potentiometer in 2 wire circuit Resistance potentiometer in 3 wire circuit Resistanc...

Страница 65: ...Cu 50 GOST Cu 100 GOST GOST 6651 2009 A 3 180 to 200 C Pt13Rh Pt R DIN EN 60584 1 2014 50 to 1768 C Pt10Rh Pt S Pt30Rh Pt6Rh B 50 to 1820 C Fe CuNi J 210 to 1200 C Cu CuNi T 200 to 400 C NiCr Ni E 20...

Страница 66: ...10 to 100 7 4 4 Temperature compens Internal fixed value 7 4 5 Resistance measuring range The measuring range can be selected here if linear or customer specific has been set for linearization and res...

Страница 67: ...4 9 Line resistance RL Here the line resistance RL 2 wire circuit is entered 0 to Rx 7 4 10 Resistance R0 Parameter appears for setting resistance potentiome ter with 2 3 or 4 wire circuit It may be...

Страница 68: ...ed measured value can be shifted evenly by the value entered over the entire measuring range 5 000 to 0 0 to 50 000 C F text 7 4 15 Fine calibration start ac tual You can use the fine adjustment to co...

Страница 69: ...display responds more slowly to changes 0 0 to 0 1 to 100 sec Parameter Comment Value range default setting in bold 7 5 1 Signal type Here the standard signal for the analog output is set 4 to 20 mA...

Страница 70: ...signal Negative signaling positive signaling replacement value For signal type 4 to 20 mA Low 3 6 or high 21 2 mA For signal type 0 to 20 mA Low 0 4 or high 21 2 mA For signal type 2 to 10 V Low 1 8 o...

Страница 71: ...following system It is also possible to simulate residual currents voltages OFF ON 7 5 11 Simulation value This value is simulated depending on the set signal type for 0 4 to 20 mA 0 4 3 6 to 21 2 mA...

Страница 72: ...ured value is output from 0 to 100 C at the analog output with 4 to 20 mA 4 to 20 mA 3 6 mA 21 2 mA 0 to 20 mA 0 4 mA 21 2 mA 2 to 10 V 1 8 V 10 6 V 0 to 10 V 0 2 V 10 6 V Caution The analog output is...

Страница 73: ...it value exceedance can also trigger a fault signal see Chapter 7 5 8 Response for limit error Parameter Comment Value range default setting in bold 7 6 1 Function only for relay output option Alarm f...

Страница 74: ...ch on and switch off threshold 2 0 to 1 to 100 C F text 7 6 4 Switching behavior standard left right 7 6 5 Switch on delay The relay only switches on or off after the entered time has elapsed 0 to 999...

Страница 75: ...easured value is displayed 7 8 3 Min value reset No Yes 7 8 4 Max value reset No Yes 7 8 5 Switching cycle limit Limit value for relay switching cycles Here the limit value for the admissible relay sw...

Страница 76: ...ed if the top limit value for relay switching cycles is not set to 0 and is thus inactive The value can be adjusted as required and therefore adapted accordingly to the system for example by set ting...

Страница 77: ...ersion channel Device software version diagnostics Fabrication number The first 8 digits are the production order number 02472588 Digit 9 and 10 manufacturing site Fulda 01 Digit 11 second row device...

Страница 78: ...connected to the voltage supply The value cannot be changed and can be used as a mea sure of how long the device was actually in operation after leaving the factory 0 to 99999 hours 8 2 2 Operating h...

Страница 79: ...8 Device info 79...

Страница 80: ...EC 60751 2008 100 to 200 C 200 to 850 C 100 to 200 C 200 to 850 C 0 2 K 0 4 K 0 1 K 0 2 K 3 85 10 3 1 K 90 Pt500 Pt1000 2 3 wire circuit 4 wire circuit IEC 60751 2008 100 to 200 C 200 to 850 C 100 to...

Страница 81: ...28 10 3 1 K 90 Cu100 2 3 wire circuit 4 wire circuit GOST 6651 2009 A 3 180 to 200 C 180 to 200 C 0 4 K 0 2 K 4 28 10 3 1 K 90 Measuring current 0 3 mA Sensor line resistance 50 per line for 3 and 4 w...

Страница 82: ...DIN EN 60584 1 2014 200 to 1000 C 0 1 from 80 C 90 NiCrSi NiSi N DIN EN 60584 1 2014 200 to 1300 C 0 1 from 80 C 90 Pt10Rh Pt S DIN EN 60584 1 2014 50 to 1768 C 0 15 from 60 C 90 Pt13Rh Pt R DIN EN 6...

Страница 83: ...features Can also be programmed in F Designation Measuring range Measuring accuracyc Ambient temperature influence Voltage freely scalable Input resistance RE 500 k Input resistance RE 1 M DC 0 to 10...

Страница 84: ...ation below measured value short circuit NAMUR Low 3 6 mA Failure information A for deviation above measured value probe break NAMUR High 21 mA Designation Measuring range Measuring accura cyd Ambient...

Страница 85: ...ce for 2 wire circuit Resistance values Freely programmable within the limits in steps of 0 1 Special features Measuring range scaling adjustable Measuring probe Out of range Probe cable break Probe c...

Страница 86: ...h voltage supply DC 24 V 4260 V Clearances creepage distances Mains voltage to electronic com ponents and probes 8 mm 4 mm Mains voltage to relays 8 mm 4 mm Relays to electronic components and probes...

Страница 87: ...uit Fuse cut out 3 15 AT installed in pin branch 30 000 switching operations at a switching capacity of AC 240 V 3 A 50 Hz resistive load or maximum DC 30 V 3 A Minimum current DC 12 V 100 mA Type res...

Страница 88: ...voltage measurement input to analog output 1875 V 50 Hz Electromagnetic compatibility Interference emission Interference immunity According to DIN EN 61326 1 Class A For industrial applications only I...

Страница 89: ...ght with screw terminals Approx 200 g Approval mark Test facility Certificate certification number Inspection basis Valid for SIL2 SIL3 T V Nord German Techni cal Inspection Agency SEBS A 093409 14 V1...

Страница 90: ...USB interface mouse connection Microsoft1 Windows7 32 bit 1GB RAM Microsoft1 Windows7 64 bit 2GB RAM h Connect the device to the PC using the USB cable 10 2 Displaying the device software version h Pr...

Страница 91: ...ars in the setup program in the sub menu Display operation It can be kept as it is or changed If 0 is set and transferred to the device the code interrogation is deactivated and the configuration leve...

Страница 92: ...set drag indicator The drag indicator shows the maximum and minimum measured value It can be reset with the setup program The measured value currently shown in the display is set On the device see Cha...

Страница 93: ...only be deactivated with the setup program 10 7 Checking of safety relevant system settings Caution To make sure that all parameters after setup are transmitted correctly the user has to validate the...

Страница 94: ...lash es The measured value flashes The analog output has dropped and displays the negative limit h Press the key for further information Here the diagnostics channel has detected an error at the analo...

Страница 95: ...the admissible range again CRC Test Calibr 1 Internal Checksum error of the EEPROM calibration data Restart device return device CRC Test Config 1 Internal Checksum error of the EEPROM configuration d...

Страница 96: ...mmunication with the EEPROM Restart device return device Stack Internal Error in the memory area reserved for the stack Restart device return device AD converter Internal A program sequence error has...

Страница 97: ...This may be caused by an open analog output without load Note Error is only reported if the deviation occurs for more than 5 seconds Remedy h Check load at analog output h In the configuration level...

Страница 98: ...increasing the limit v Chapter 7 8 5 Grenze Schaltspiele Config faulty Internal device The configuration is faulty h Check configuration ROM defective Internal diagnos tics A ROM error has occurred Re...

Страница 99: ...guration check measuring chain Overrange check sensor configuration check measuring chain Invalid value restart device otherwise return device 4 Division by zero restart device otherwise return device...

Страница 100: ...appears in the display Changes were made in the configuration level that are implausible or that have an impact on the downstream function blocks This can also cause the LED to light up red Example I...

Страница 101: ...e relay current h Check whether the relay option is available h Measure relay terminal 21 and 22 with a continuity tester in standby mode without voltage supply h If continuity cannot be measured the...

Страница 102: ...e checked Check dependent parameters described in the table above h Is the current output wired correctly The current output may not deliver current if the connected device is too resistive or if the...

Страница 103: ...12 What to do if 103...

Страница 104: ...13 Certificates 104 13 Certificates SEBS A 093409 14 V1 0...

Страница 105: ...nt Nr Document No Document n CE 788 Hersteller Manufacturer Etabli par JUMO GmbH Co KG Anschrift Address Adresse Moritz Juchheim Stra e 1 36039 Fulda Germany Produkt Product Produit Name Name Nom Typ...

Страница 106: ...Name Nom LVD Fundstelle Reference R f rence 2014 35 EU Bemerkung Comment Remarque Datum der Erstanbringung des CE Zeichens auf dem Produkt Date of first application of the CE mark to the product Date...

Страница 107: ...rst application of the CE mark to the product Date de 1 re application du sigle sur le produit 2018 Angewendete Normen Spezifikationen Standards Specifications applied Normes Sp cifications appliqu es...

Страница 108: ...tures juridiquement valable Bereichsleiter Vertrieb Inland Globales Produkt und Branchenmanagement ppa Dimitrios Charisiadis pa Dimitrios Charisiadis Qualit tsbeauftragter und Leiter Qualit tswesen i...

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Страница 110: ...13 Certificates 110...

Страница 111: ......

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