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Gas Installation

Gas installation must only be performed by qualified 

personnel. It is important to adhere to national and local 

regulations that apply. In the UK these include BS5440 Pt 

& and BS587 in Ireland.

The LPG gas container must be stored/installed ac-

cording to national regulations. The gas container must 

have a pressure regulator that reduces the pressure to the 

required level. See technical data on page 4 for gas type 

and pressures before connecting to the appliance. The 

appliance must not be exposed to pressure above 55 mbar 

(5,5 kPa) during pressure testing.

Gas tubes must be made of steel (DIN 448/69, DIN 

458/66, DIN 440, DIN 44) or copper (DIN 0). 

For practical reasons, the vent system should be 

installed before the appliance is connected to the gas 

supply. 

The stove is supplied with a 3/8” to 8 mm compres-

sion union. The gas valve has a 3/8” NPT threaded connec-

tion. All tube connections must be approved and the gas 

pipeline must have an approved shutoff valve.  Only use 

approved sealing agent (tape) at all the pipe connections. 

When the pipe sections have been assembled and con-

nected to the appliance, open the gas supply and light the 

appliance (see lighting instructions). Perform a tightness 

test on all the pipe connections.

Commissioning

Testing the Flue System

Once the appliance is fitted, gas leak and pressure tested, 

and the flue system complete, the flue must be checked 

for correct operation. This is best achieved after 0 min-

utes of burning by holding a smoke match just inside the 

down-draught diverter hood on the rear of the appli-

ance, accessible through a cutout in the rear heat shield. 

The smoke should be drawn into the flue and no smoke 

should spill into the room. If the smoke does issue into the 

room, leave for another 5 minutes and retest.

The appliance is fitted with a TTB (flue sensing safety 

switch). If the fire does cut out automatically during flue 

testing, or if smoke persists to come into the room when 

tested, a problem is indicated within the flue system 

which must be thoroughly measured, checked and recti-

fied before allowing use of the appliance.

Figure 18. 
Proper pilot flame 

/ carry-over port 

alignment.

Figure 17. Valve pressure tap locations.

D

E

C

Testing Gas Pressure

Correct gas pressure is important for the safe use of gas in 

the appliance. It is important that the correct gas pressure 

is set during the installation of the appliance.  

The gas valve is equipped with outlets for the testing 

of gas pressure. The outlets are located at the front of 

the valve below the ON/OFF/Pilot knob. The outlets are 

marked as shown in fig.7. 
Outlet D: For gas pressure to the valve (volume of gas to 

the valve) See technical data. 

Outlet E: For gas pressure from the valve (volume of gas 

coming out of the valve to the burner). 

C:  Regulator - Always test the gas pressure with the valve 

regulator knob on High (Hi). 

  Loosen the screw in the outlet and attach the tube 

from the manometer to the outlet. Remember to 

tighten the screw when the testing is completed and 

test for leaks at the outlets with test fluid.

Required gas pressure from the vent (Outlet E) is displayed 

in the table below.

GAS TYPE                       MAX. / High Setting        
Natural gas                     9.0 mbar
Propane                           5.6 mbar

Regulating the Pilot Flame

The pilot flame should have three flames as shown in fig. 

8. The two thermo-element sticks should be surrounded 

by two of the flames as shown in figs. 9.  The flames 

should be stable and the colour mainly blue. If you detect 

a deviation from this, 

turn off the pilot 

flame and call for 

service.

Содержание GF 400 CF

Страница 1: ...DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas sup plier from a neighbor s phone Follow the g...

Страница 2: ...n Company Date Service details Annual service year 5 Sign Company Date Service details Annual service year 6 Sign Company Date Service details Annual service year 7 Sign Company Date Service details A...

Страница 3: ...aller Information 6 5 User Information 12 6 Troubleshooting 14 THIS OWNER S MANUAL PROVIDES INFORMATION TO ENSURE SAFE INSTALLATION AND EFFICIENT DEPENDABLE OPERATION OF YOUR STOVE PLEASE READ THESE I...

Страница 4: ...p Flue Nett 77 9 78 2 Efficiency Class 2 2 NOx Class 4 5 Main Burner Injector Marking 33 51 Pilot Injector Marking 51 30 Notes The appliance is supplied at the default factory settings for Natural Gas...

Страница 5: ...intended for use on a gas installation with a governed gas supply Safety Precautions This appliance must be installed in accordance with the rules in force Consult instructions before installation and...

Страница 6: ...all not be put out of operation by the installer When the TTB is exchanged only original manufacturer s parts shall be used Installation Guide for Qualified Personnel Important The appliance is factor...

Страница 7: ...he appliance shuts off in operation for no apparent reason especially during windy or stormy conditions and will not relight it is possible that the flue system safety switch has operated Allow the ap...

Страница 8: ...ppliance and connect to the gas supply and carry out a smoke test on the flue as described in the relevant section of this manual Assembly Prior To Installation The product is delivered in 1 package I...

Страница 9: ...e embers realistically simulate glowing coals when the burner is operating These should be spread evenly over the burner plate and around the logs 1 Engage the holes in the underside 0f the Right Log...

Страница 10: ...awn into the flue and no smoke should spill into the room If the smoke does issue into the room leave for another 5 minutes and retest The appliance is fitted with a TTB flue sensing safety switch If...

Страница 11: ...this dimension is preset at the factory For Propane 18 5 mm must be set by installer CAUTION To avoid burns do not adjust the air shutter until the burner has cooled down Figure 22 Safety switch loca...

Страница 12: ...vide extra protection Operating Instructions Lighting Note Odors when using the stove When used for the first time the appliance may emit an irritating gas that may smell a little The gas is not toxic...

Страница 13: ...sing the stove for the first time Adjusting the Heat Setting Heat and flame size can be adjusted by turning the regu lator knob C marked HI LOW which is located next to the gas control knob see fig 23...

Страница 14: ...and when the valve is being replaced Troubleshooting When No Spark is Generated at the Pilot Head It is uncommon for the Piezo spark ignitor fig 25 A to fail unless it has mechanical damage If the spa...

Страница 15: ...for at least 30 seconds Make sure the flame is centred at the thermo couple Make sure the thermocouple is enveloped by the flame up to at least 3 mm 1 8 from the tip fig 20 If the flame is abnormally...

Страница 16: ...at there are 2 threaded holes fig 16 B and C that can be used when installing a new thermocouple Make sure the blue wire A is fastened at the same threaded hole The nut on the thermocouple must not be...

Страница 17: ...ral Gas Open 21 5 mm Warning To avoid burns do not adjust the air open ing until the burner has cooled down Blocked orifice Make sure the main orifice fig 28 is dirt free and that the orifice has the...

Страница 18: ...18 ONLY USE REPLACEMENT PARTS PROVIDED BY AN AU THORIZED J TUL DEALER Figure 29 J tul GF 400 CF Illustrated Parts Breakdown...

Страница 19: ...220641 Burner Orifice LP 1 70 mm 045027 38 Air Shutter 220790 39 Gasket 2 25 OD 118023 40 Wing Nut M6 117975 41 Washer 2 25 OD 220734 42 Screw 8 x 3 4 117986 43 Pilot Assembly NG 129471 44 Spacer Pil...

Страница 20: ...nformance with local and national building regulations Before beginning the installation it is important that the these instructions be carefully read and understood J tul maintains a policy of contin...

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