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ECH EVAPORATIVE CONDENSERS

MAINTENANCE

140.910-IOM (DEC 13)

Page 14

Inspection and Maintenance:

  These  drives  require  a  periodic  check  of  the  belt 

condition  and,  when  necessary,  tension  adjustment.  The 
recommended service intervals are as follows:

 

1.  Initial Start-up: Servicing is not required prior to initial 

unit start-up. The drive has been tensioned and aligned 
at the factory. 

 

2.  Seasonal Start-up: Readjust the belt tension.

 

3.  Operation:  After  the  first  24  hours  of  operation, 

readjust  the  belt  tension  on  a  new  unit  start-up  or 
installation  of  a  new  belt.  Thereafter,  check  the  belt 
condition  monthly,  and  adjust  tension  as  necessary. 
Readjust tension at least once every 3 months.

 

Figure 12a - Belt Tension

Figure 12b - Belt Tension

   Belt tension check:

 

1.  Place  a  straight  edge  along  the  belt  from  sheave  to 

sheave as shown in Figure 12a, or use a tape measure 
as shown in Figure 12b, to measure belt deflection.

 

2.  Apply  a  moderate  force  by  hand  (approximately  40 

lb/18.1  kg)  evenly  across  the  width  of  the  belt  in  the 
center of the span between the sheaves. 

 

3. 

There  is  adequate  belt  tension  if  the  belt  deflects  be-
tween 1/4” and 3/8” as shown in Figures 12a and 12b.

  Belt tension adjustment (if required):

 

1.  Loosen the lock nut on the motor base adjusting screw.

 

2.  Turn  the  motor  base  adjusting  screw  clockwise  to 

tension  the  belt,  or  counterclockwise  to  relieve  belt 
tension. During adjustment of belt tension, rotate the 
drives  several  times  by  hand  to  evenly  distribute  the 
tension throughout the belt.

  When the belt is properly tensioned, retighten the locking 

nut on the motor base adjusting screw. 

NOTICE

There should be no “chirp” or “squeal” when the fan mo-
tor is started.

Alignment:

  Check  the  drive  alignment  annually  to  ensure  maximum 

belt life.

  Drive alignment check and adjustment:

 

1.  Place a straight edge across the driver and the driven 

sheaves  as  shown  in  Figure  13a  for  standard  drives 
and in Figure 13b for the Sentinel™ Fan System or the 
Sentinel PLUS™ Fan System.

 

2.  The  straight  edge  should  contact  all  four  points  as 

shown in Figure 13a indicating proper drive alignment.

 

3.  There  should  be  no  more  than  1/16”  deviation  from 

four points of contact.

 

4.  In  case  of  realignment,  loosen  the  motor  sheave  and 

align it with the fan sheave. Allow 1/4” for draw-up as 
the bushing screw is retightened.

Figure 13a - Standard Drive Alignment

Figure 11 - Fan System (Optional Sentinel™ configuration)

Содержание Frick ECH

Страница 1: ...ECH D Evaporative Condensers Please check www jci com frick for the latest version of this publication THIS MANUAL CONTAINS RIGGING ASSEMBLY START UP AND MAINTENANCE INSTRUCTIONS READ THOROUGHLY BEFO...

Страница 2: ...if Extended Downtime is a Concern 21 INSTALLATION Rigging and Assembly Instructions ECH ech d Evaporative Condensers 4 Shipping 4 Check Unit Before Rigging 4 Anchoring 4 Rigging 5 Section Assembly of...

Страница 3: ...ift Eliminators Spray Water Distribution System Power Train Axial Fan s Single Side Air Inlet ECH Dual Air Inlet ECH D Suction Strainer Spray Riser Pipe Bleed Valve Spray Pump Access Door Spray Pump M...

Страница 4: ...pe required to assemble sections or component parts are furnished by Frick and are shipped with the unit A checklist inside the envelope attached to the side of the unit marked Contractor s Installati...

Страница 5: ...tance between the spreader bar attachment points Figure 1 Two Section Units Figure 2 Plenum and Coil Sections Figure 3 Lower Section Two Section Units Four Section Units Model Number Section H W1 W2 E...

Страница 6: ...ler tape on the edge flange as shown in Figure 5 For multiple cell installations remove tie down plates from plenum and coil sections prior to setting sections Using drift pins in the bolt holes provi...

Страница 7: ...ith bolt hole at one corner and following down the flange Screw in place using the self tapping screws or bolts supplied with the unit to ensure leak free operation Figure 7 Assembly of Two Section Un...

Страница 8: ...for more details WARNING Do not perform any service on or near the fans motors drives or inside the unit without first ensuring that the fans and the pumps are disconnected and locked out NOTICE 1 Re...

Страница 9: ...in strainer and re install Cover the fan discharge opening to keep out dirt and debris Lubricate the fan shaft bearings motor base and motor base adjusting screw Close the shutoff valve in the makeup...

Страница 10: ...ambient temperature is below freezing Contact your local Frick Representative for guidelines on the installation of an emergency coil drain system Further protection against coil freeze up is possibl...

Страница 11: ...mall portion of the recirculating water to a drain is used to control the concentration of dissolved solids On rare occasions this may be adequate to control scale and corrosion More often however che...

Страница 12: ...Start up and Start up Following a Shutdown Period 1 To minimize the risk of biological contamination during a shutdown period of three days or more it is recommended that the entire system evaporativ...

Страница 13: ...ingle speed fan motors and drive assemblies One drive assembly is sized for full speed and load and the other is sized for approximately 2 3 speed and consumes only 1 3 the design horsepower The Senti...

Страница 14: ...belt deflects be tween 1 4 and 3 8 as shown in Figures 12a and 12b Belt tension adjustment if required 1 Loosen the lock nut on the motor base adjusting screw 2 Turn the motor base adjusting screw cl...

Страница 15: ...th the unit idle Add oil if level is below the oil level sight glass The standard oil provided is mineral oil Synthetic lubricants are also available as an option see Table 5 Refer to Table 6 for norm...

Страница 16: ...ties Service Oil Citgo Pacemaker 220 Conoco Hydroclear Multipurpose R O Oil 220 Exxon Teresstic 220 GulfOil Harmony 220 MobilOil DTE Oil BB Pennzoil Pennzbell TO 220 Philips Petroleum Magnus 220 Shell...

Страница 17: ...nal Start up Purge both bearings with new grease prior to start up 3 Operation Purge bearings every 2 000 hours of operation or once every 3 months whichever occurs first 4 Extended Shutdown Purge bea...

Страница 18: ...ent accumulations of scale corrosion sludge or biological growth which could interfere with the electrical circuit The water level is maintained at the recommended operating level regardless of the sy...

Страница 19: ...ontrol of the water quality is being maintained Bleed Line Calculations Bleed rate is determined by the fol lowing formula Bleed Rate B E n 1 Where B Bleed Rate GPM E Evaporation Rate GPM Q GPM x R F...

Страница 20: ...se adjusting screw X X X Check and lubricate optional gear drive See gear drive section for detailed instructions and schedule Check drive alignment X Check motor voltage and current X X X Clean fan m...

Страница 21: ...inventory of commonly used parts Even with this fast delivery capability it is still recommended that certain essential emergency repair parts be maintained in your local inventory to minimize any po...

Страница 22: ...ech Evaporative Condensers notes 140 910 IOM DEC 13 Page 22...

Страница 23: ...ech Evaporative Condensers notes 140 910 IOM DEC 13 Page 23...

Страница 24: ...Page 24 Johnson Controls 100 CV Avenue Waynesboro PA 17268 1206 USA Phone 717 762 2121 FAX 717 762 8624 www jci com frick Form 140 910 IOM 2013 12 Supersedes 140 910 IOM 2009 11 Subject to change with...

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