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ECH EVAPORATIVE CONDENSERS

INSTALLATION

140.910-IOM (DEC 13)

Page 4

RIGGING AND ASSEMBLY INSTRUCTIONS 

ECH/ECH-D EVAPORATIVE CONDENSERS

Thoroughly  review  the  rigging  and  assembly  instruc-
tions  in  this  bulletin  with  all  personnel  prior  to  an  actual  
rigging  operation.  Make  sure  all  necessary  equipment  is 
available before starting.

Be  sure  to  have  a  copy  of  the  certified  drawing  available 
for reference. Before rigging any unit, verify the weight of 
each section from the certified drawings.  Some accessories 
add additional weight as shown on the respective accessory 
drawing. If you do not have a copy of this drawing, or if you 
need additional information about this unit, contact the local 
Frick

®

 Representative whose name and telephone number are 

on a label adjacent to the access door. The model number 
and serial number of the unit are also located in this area.

Shipping

ECH/ECH-D  units  are  factory-assembled  to  ensure  uniform 
quality and minimize field assembly.  Some models ship in four 
sections per cell (one lower and three upper: each coil section 
ships separately) to ease rigging and minimize freight costs.  All 
other models ship in two sections per cell (upper and lower) due 
to shipping height restrictions. Table 1 identifies the number of 
sections required for each unit.  

Check Unit Before Rigging

When the unit is delivered to the jobsite, check it thoroughly to 
ensure all required items have been received and are free of any 
shipping damage before signing the bill of lading. The following 
parts should be inspected:

 

Sheaves and Belts

 

Bearings

 

Bearing Supports

 

Fan Motor(s)

 

Fan(s) and Fan Shaft(s)

 

Fill

 

Condensing Coil(s)

 

Removable Drift Eliminators

 

Interior/Exterior Surfaces

 

Louvers

 

Float Valve Assembly(s)

 

Strainer(s)

 

Spray Water Pump(s)

 

Water Distribution System

 

Intake Hood Assembly (if applicable)

 

Miscellaneous Items:

All bolts, nuts, washers, and sealer tape required to assemble 
sections or component parts are furnished by Frick

®

 and are 

shipped with the unit. A checklist inside the envelope attached 
to the side of the unit marked “Contractor’s Installation Informa-
tion” indicates what miscellaneous parts are included with the 
shipment and where they are packed.

 

WARNING

Before an actual lift is undertaken, ensure that no water, 
snow, ice or debris has collected in the basin or elsewhere 
in the unit. Such accumulations will add substantially to 
the equipment’s lifting weight.

 

WARNING

For safety, in the event of extended lifts or where hazards 
exist, the lifting devices should be used in conjunction with 
safety slings placed under the unit.

Anchoring 

Seven-eighths  (7/8)  inch  diameter  holes  are  provided  in  the 
bottom flange of the lower section for bolting the unit to the 
support beams. Refer to the suggested support location drawing 
included in the submittal for location of the mounting holes.

 The 

unit must be level for proper operation.

 Anchor bolts must be 

provided by others.

 

WARNING

Adequate precautions, appropriate for the installation and 
location of these products, should be taken to safeguard 
the public from possible injury and the equipment and the 
premises from damage.

 

WARNING

Operation,  maintenance,  and  repair  of  this 

­

equipment 

should  be  undertaken  only  by  personnel  qualified  to  do 
so.  Proper  care,  procedures  and  tools  must  be  used  in 
handling,  lifting,  installing,  operating,  maintaining  and 
repairing this equipment to prevent personal injury and/
or property damage.

Location: All evaporative cooling equipment must be located 
to ensure an adequate supply of fresh air to the fans. When 
units  are  located  adjacent  to  walls  or  in  enclosures,  care 
must be taken to ensure the warm, saturated, discharge air 
is not deflected and short-circuited back to the air intakes.

Each unit should be located and positioned to 

prevent the in-

troduction of discharge air into the ventilation system

 of any 

building. For detailed recommendations on ECH/ECH-D layout, 
please consult your Frick Representative.

INSTALLATION

 

Содержание Frick ECH

Страница 1: ...ECH D Evaporative Condensers Please check www jci com frick for the latest version of this publication THIS MANUAL CONTAINS RIGGING ASSEMBLY START UP AND MAINTENANCE INSTRUCTIONS READ THOROUGHLY BEFO...

Страница 2: ...if Extended Downtime is a Concern 21 INSTALLATION Rigging and Assembly Instructions ECH ech d Evaporative Condensers 4 Shipping 4 Check Unit Before Rigging 4 Anchoring 4 Rigging 5 Section Assembly of...

Страница 3: ...ift Eliminators Spray Water Distribution System Power Train Axial Fan s Single Side Air Inlet ECH Dual Air Inlet ECH D Suction Strainer Spray Riser Pipe Bleed Valve Spray Pump Access Door Spray Pump M...

Страница 4: ...pe required to assemble sections or component parts are furnished by Frick and are shipped with the unit A checklist inside the envelope attached to the side of the unit marked Contractor s Installati...

Страница 5: ...tance between the spreader bar attachment points Figure 1 Two Section Units Figure 2 Plenum and Coil Sections Figure 3 Lower Section Two Section Units Four Section Units Model Number Section H W1 W2 E...

Страница 6: ...ler tape on the edge flange as shown in Figure 5 For multiple cell installations remove tie down plates from plenum and coil sections prior to setting sections Using drift pins in the bolt holes provi...

Страница 7: ...ith bolt hole at one corner and following down the flange Screw in place using the self tapping screws or bolts supplied with the unit to ensure leak free operation Figure 7 Assembly of Two Section Un...

Страница 8: ...for more details WARNING Do not perform any service on or near the fans motors drives or inside the unit without first ensuring that the fans and the pumps are disconnected and locked out NOTICE 1 Re...

Страница 9: ...in strainer and re install Cover the fan discharge opening to keep out dirt and debris Lubricate the fan shaft bearings motor base and motor base adjusting screw Close the shutoff valve in the makeup...

Страница 10: ...ambient temperature is below freezing Contact your local Frick Representative for guidelines on the installation of an emergency coil drain system Further protection against coil freeze up is possibl...

Страница 11: ...mall portion of the recirculating water to a drain is used to control the concentration of dissolved solids On rare occasions this may be adequate to control scale and corrosion More often however che...

Страница 12: ...Start up and Start up Following a Shutdown Period 1 To minimize the risk of biological contamination during a shutdown period of three days or more it is recommended that the entire system evaporativ...

Страница 13: ...ingle speed fan motors and drive assemblies One drive assembly is sized for full speed and load and the other is sized for approximately 2 3 speed and consumes only 1 3 the design horsepower The Senti...

Страница 14: ...belt deflects be tween 1 4 and 3 8 as shown in Figures 12a and 12b Belt tension adjustment if required 1 Loosen the lock nut on the motor base adjusting screw 2 Turn the motor base adjusting screw cl...

Страница 15: ...th the unit idle Add oil if level is below the oil level sight glass The standard oil provided is mineral oil Synthetic lubricants are also available as an option see Table 5 Refer to Table 6 for norm...

Страница 16: ...ties Service Oil Citgo Pacemaker 220 Conoco Hydroclear Multipurpose R O Oil 220 Exxon Teresstic 220 GulfOil Harmony 220 MobilOil DTE Oil BB Pennzoil Pennzbell TO 220 Philips Petroleum Magnus 220 Shell...

Страница 17: ...nal Start up Purge both bearings with new grease prior to start up 3 Operation Purge bearings every 2 000 hours of operation or once every 3 months whichever occurs first 4 Extended Shutdown Purge bea...

Страница 18: ...ent accumulations of scale corrosion sludge or biological growth which could interfere with the electrical circuit The water level is maintained at the recommended operating level regardless of the sy...

Страница 19: ...ontrol of the water quality is being maintained Bleed Line Calculations Bleed rate is determined by the fol lowing formula Bleed Rate B E n 1 Where B Bleed Rate GPM E Evaporation Rate GPM Q GPM x R F...

Страница 20: ...se adjusting screw X X X Check and lubricate optional gear drive See gear drive section for detailed instructions and schedule Check drive alignment X Check motor voltage and current X X X Clean fan m...

Страница 21: ...inventory of commonly used parts Even with this fast delivery capability it is still recommended that certain essential emergency repair parts be maintained in your local inventory to minimize any po...

Страница 22: ...ech Evaporative Condensers notes 140 910 IOM DEC 13 Page 22...

Страница 23: ...ech Evaporative Condensers notes 140 910 IOM DEC 13 Page 23...

Страница 24: ...Page 24 Johnson Controls 100 CV Avenue Waynesboro PA 17268 1206 USA Phone 717 762 2121 FAX 717 762 8624 www jci com frick Form 140 910 IOM 2013 12 Supersedes 140 910 IOM 2009 11 Subject to change with...

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