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501028-UIM-C-1209

Johnson Controls Unitary Products

3

These models 

ARE NOT 

CSA listed or approved for installation

into a 

HUD Approved Modular Home

 or a 

Manufactured

(Mobile) Home

.

This furnace is not approved for installation in trailers or recre-
ational vehicles.

Furnaces for installation on combustible flooring shall not be
installed directly on carpeting, tile or other combustible material
other than wood flooring.

Check the rating plate and power supply to be sure that the elec-
trical characteristics match. All models use nominal 115 VAC, 1
Phase, 60-Hz power supply. DO NOT CONNECT THIS APPLI-
ANCE TO A 50-Hz POWER SUPPLY OR A VOLTAGE ABOVE
130 VOLTS.

Furnace shall be installed so the electrical components are pro-
tected from water.

Installing and servicing heating equipment can be hazardous due
to the electrical components and the gas fired components. Only
trained and qualified personnel should install, repair, or service
gas heating equipment. Untrained service personnel can perform
basic maintenance functions such as cleaning and replacing the
air filters. When working on heating equipment, observe precau-
tions in the manuals and on the labels attached to the unit and
other safety precautions that may apply.

COMBUSTION AIR QUALITY 

(LIST OF CONTAMINANTS)

The furnace requires 

OUTDOOR AIR

 for combustion when the furnace

is located in any of the following environments.

Buildings with indoor pools

Chemical exposure

Commercial buildings

Furnaces installed in hobby or craft rooms

Furnaces installed in laundry rooms

Furnaces installed near chemical storage areas

Restricted Environments

The furnace requires 

OUTDOOR AIR

 for combustion when the furnace

is located in an area where the furnace is being exposed to the follow-
ing substances and / or chemicals.

Antistatic fabric softeners for clothes dryers

Carbon tetrachloride

Cements and glues

Chlorine based swimming pool chemicals

Chlorinated waxes and cleaners

Cleaning solvents (such as perchloroethylene)

De-icing salts or chemicals

Halogen type refrigerants

Hydrochloric acid

Masonry acid washing materials

Permanent wave solutions

Printing inks, paint removers, varnishes, etc.

Water softening chemicals

When outdoor air is used for combustion, the combustion air intake duct
system termination must be located external to the building and in an
area where there will be no exposure to the substances listed above.

CODES AND STANDARDS

Follow all national, local codes and standards in addition to this installa-
tion manual. The installation must comply with regulations of the serv-
ing gas supplier, local building, heating, plumbing, and other codes. In
absence of local codes, the installation must comply with the national
codes listed below and all authorities having jurisdiction.

In the United States and Canada, follow all codes and standards for the
following, using the latest edition available:

STEP 1 - Safety

US: National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and
the Installation Standards, Warm Air Heating and Air Conditioning
Systems ANSI/NFPA 90B

CANADA: CAN/CGA-B149.1 National Standard of Canada. Natu-
ral Gas and Propane Installation Codes (NSCNGPIC)

STEP 2 - General Installation

US: Current edition of the NFGC and NFPA 90B. For copies, con-
tact the 

National Fire Protection Association Inc.
Batterymarch Park
Quincy, MA 02269

or for only the NFGC, contact the 

American Gas Association, 
400 N. Capital, N.W. 
Washington DC 20001 

or www.NFPA.org

CANADA: NSCNGPIC. For a copy contact:

Standard Sales, CSA International
178 Rexdale Boulevard
Etobicoke, (Toronto) Ontario Canada M9W 1RS

STEP 3 - Combustion and Ventilation Air

US: Section 5.3 of the NFGC, air for Combustion and Ventilation

CANADA: Part 7 of NSCNGPIC, Venting Systems and Air Supply
for Appliances

STEP 4 - Duct Systems

US and CANADA: Air Conditioning Contractors Association
(ACCA) Manual D, Sheet Metal and Air Conditioning Contractors
Association National Association (SMACNA), or American Soci-
ety of Heating, Refrigeration, and Air Conditioning Engineers
(ASHRAE) 1997 Fundamentals Handbook Chapter 32.

STEP 5 - Acoustical Lining and Fibrous Glass Duct

US and CANADA: Current edition of SMACNA and NFPA 90B as
tested by UL Standard 181 for Class 

I

 Rigid Air Ducts

STEP 6 - Gas Piping and Gas Pipe Pressure Testing

US: NFGC; chapters 2, 3, 4, & 9 and National Plumbing Codes

CANADA: NSCNGPIC Part 5

STEP 7 - Electrical Connections

US: National Electrical Code (NEC) ANSI/NFPA 70

CANADA: Canadian Electrical Code CSA C22.1

These instructions cover minimum requirements and conform to exist-
ing national standards and safety codes. In some instances these
instructions exceed certain local codes and ordinances, especially
those who have not kept up with changing residential and non-HUD
modular home construction practices. These instructions are required
as a minimum for a safe installation.

The furnace area must not be used as a broom closet or for any
other storage purposes, as a fire hazard may be created. Never
store items such as the following on, near or in contact with the fur-
nace.

1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning com-

pounds; plastic items or containers; gasoline, kerosene, ciga-
rette lighter fluid, dry cleaning fluids or other volatile fluid.

3. Paint thinners and other painting compounds.
4. Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To
do so could result in serious personal injury and/or equipment
damage.

Содержание TM9X060B12MP11

Страница 1: ...ical Combustion Pipe Drain Tee 16 Upflow Configuration 17 Downflow Configuration 18 Horizontal Left Configuration 19 Horizontal Right Configuration 20 Dimensions 21 Home Layout 23 Termination Configur...

Страница 2: ...ce Air filters in place Set furnace input rate and temperature rise per rating plate marking Means for providing outdoor air required for combustion Return air temperature maintained between 55 F 13 C...

Страница 3: ...al codes the installation must comply with the national codes listed below and all authorities having jurisdiction In the United States and Canada follow all codes and standards for the following usin...

Страница 4: ...n FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in par...

Страница 5: ...access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use...

Страница 6: ...ould always be installed on the side desig nated as top side See Figure 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coi...

Страница 7: ...e unit BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applications normally pull return air through a base plat form or return air plenum Be sure the return platform structure or return air plenu...

Страница 8: ...proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists Refer to Figure 11 for...

Страница 9: ...ombustion Air Inlet Gas Pipe Entry Electrical Entry Condensate Drain Optional Return Air Cutout Either side 29 5 For Cladded door add appoximately an additional 75 C SUPPLY END 56 56 20 B 3 23 8 56 Co...

Страница 10: ...cted from either side of the furnace using any of the gas pipe entry knockouts on both sides of the furnace Refer to Figure 13 All filters and mounting provision must be field supplied All installa ti...

Страница 11: ...0 87 0 87 0 87 850 3 5 3 5 3 5 31 7 0 87 0 87 0 87 900 3 5 3 5 3 5 33 5 0 87 0 87 0 87 950 3 5 3 5 3 3 35 4 0 87 0 87 0 81 1000 3 5 3 2 2 9 37 3 0 87 0 80 0 73 1050 3 5 2 9 2 7 39 1 0 87 0 73 0 67 110...

Страница 12: ...mostat set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module as s...

Страница 13: ...ner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat o...

Страница 14: ...E B E ZD E R OD MODELS HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunction Light W Auxiliary Heat SINGLE ST...

Страница 15: ...drains are combined with the furnace drain then the open stand pipe could be raised higher above the 5 minimum The Figures 22 25 show the condensate drain arrangement for the various possible furnace...

Страница 16: ...to tempera tures below freezing adequate measures must be taken to prevent the drain line from freezing Failure to provide proper protection from freezing can result in improper operation or damage t...

Страница 17: ...ff so that no sagging loops will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose...

Страница 18: ...tch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose to...

Страница 19: ...se to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Move...

Страница 20: ...ting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this positi...

Страница 21: ...th cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible connector is used in the vent system it must be made of a material...

Страница 22: ...o prevent sagging 9 Seal around the openings where the combustion air and or vent piping pass through the roof or sidewalls COMBUSTION AIR VENTING TABLE 9 Equivalent Length of Fittings Fitting Equival...

Страница 23: ...quirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local i...

Страница 24: ...om inside the building The vent for a single pipe system must be installed as specified in the venting section of these instructions with the vent terminating as shown in Figure 28 Each furnace must h...

Страница 25: ...he space surrounding the appliance This may be from within the space in a non confined location or it may be brought into the furnace area from outdoors through permanent openings or ducts It is not p...

Страница 26: ...Two per manent openings shall communicate directly or by means of ducts with the outdoors crawl spaces or attic spaces 2 One permanent openings commencing within 12 30 5 cm of the top of the enclosure...

Страница 27: ...e following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Ins...

Страница 28: ...proper input rate using natural gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heating value of your gas is significantly different it may be necessary to replace the orifices Verify natur...

Страница 29: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Страница 30: ...lies on and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After th...

Страница 31: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as...

Страница 32: ...4 0 5 0 6 0 7 0 8 0 9 1 0 TM9X060B12MP11 High 1402 1374 1354 1328 1299 1262 1222 1167 1107 1036 Medium High 1252 1233 1203 1182 1150 1125 1095 1064 1031 980 Medium 1076 1059 1029 1007 973 946 908 883...

Страница 33: ...hut down there is a call for heat the furnace will initiate a normal start cycle If the problem has not been corrected the furnace will again lockout after three retries A momentary loss of gas supply...

Страница 34: ...n after correcting the failure condition 12 RED FLASHES This code indicates an open igniter circuit which could be a disconnected or loose wire or a cracked or broken igniter STEADY ON RED Control fai...

Страница 35: ...ING FERRULE 3 req d GASKET FOAM Door 1 5 ft req d GROMMET 3 req d HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 req d MOTOR MOUNT ORIFICE BURNER Natural 45 PAN CONDENSATE PLUG SE...

Страница 36: ...shed in U S A 501028 UIM C 1209 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 501028 UIM B 0509 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 SECTION XII WI...

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