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501028-UIM-C-1209

26

Johnson Controls Unitary Products

Dampers, Louvers and Grilles (Canada Only)

1.

The free area of a supply air opening shall be calculated by sub-
tracting the blockage area of all fixed louvers grilles or screens
from the gross area of the opening.

2.

Apertures in a fixed louver, a grille, or screen shall have no dimen-
sion smaller than 1/4” (6.4 mm).

3.

A manually operated damper or manually adjustable louvers are
not permitted for use.

4.

A automatically operated damper or automatically adjustable lou-
vers shall be interlocked so that the main burner cannot operate
unless either the damper or the louver is in the fully open position.

Air Supply Openings and Ducts

1.

An opening may be used in lieu of a duct to provide to provide the
outside air supply to an appliance unless otherwise permitted by
the authority having jurisdiction. The opening shall be located
within 12” (30.5 cm) horizontally from, the burner level of the appli-
ance. Refer to “AIR SOURCE FROM OUTDOORS AND VENT
AND SUPPLY AIR SAFETY CHECK” in these instructions for
additional information and safety check procedure.

2.

The duct shall be either metal, or a material meeting the class 1
requirements of CAN4-S110 Standard for Air Ducts.

3.

The duct shall be least the same cross-sectional area as the free
area of the air supply inlet opening to which it connects.

4.

The duct shall terminate within 12” (30.5 cm) above, and within 24”
(61 cm) horizontally from, the burner level of the appliance having
the largest input.

5.

A square or rectangular shaped duct shall only be used when the

required free area of the supply opening is 9 in

2

 (58.06 cm

2

) or

larger. When a square or rectangular duct is used, its small dimen-
sion shall not be less than 3” (7.6 cm).

6.

An air inlet supply from outdoors shall be equipped with a means
to prevent the direct entry of rain and wind. Such means shall not
reduce the required free area of the air supply opening.

7.

An air supply inlet opening from the outdoors shall be located not
less than 12” (30.5 cm) above the outside grade level.

Combustion Air Source from Outdoors

1.

Two permanent openings, one within 12” (30.5 cm) of the top and
one within 12” (30.5 cm) of bottom of the confined space, Two per-
manent openings, shall communicate directly or by means of ducts
with the outdoors, crawl spaces or attic spaces.

2.

One permanent openings, commencing within 12” (30.5 cm) of the
top of the enclosure shall be permitted where the equipment has
clearances of at least 1” (2.54 cm) from the sides and back and 6”
(15.2 cm) from the front of the appliance. The opening shall com-
municate directly with the outdoors and shall have a minimum free
area of:

a.

1 square inch per 3000 BTU per hour (322 cm

2

 per 0.879

kW)

 

of the total input rating of all equipment located in the

enclosure.

b.

Not less than the sum of all vent connectors in the confined
space.

3.

The duct shall be least the same cross-sectional area as the free
area of the air supply inlet opening to which it connects.

4.

The blocking effects of louvers, grilles and screens must be given
consideration in calculating free area. If the free area of a specific
louver or grille is not known. Refer to Table 11.

When a Category I furnace is removed or replaced, the original
venting system may no longer be correctly sized to properly vent
the attached appliances.
An improperly sized vent system can cause CARBON MONOXIDE
to spill into the living space causing personal injury, and or death.

Table 12: 

Unconfined Space Minimum Area

BTUH Input Rating

Minimum Free Area

Required for Each Opening

60,000

60 in

2

 (387 cm

2

)

80,000

80 in

2

 (516 cm

2

)

100,000

100 in

2

 (645 cm

2

)

120,000

120 in

2

 (742 cm

2

)

Table 13: 

Free Area

BTUH Input 

Rating

Minimum Free Area Required for Each Opening

Horizontal Duct 

(2,000 BTUH)

Vertical Duct or 

Opening to Outside 

(4,000 BTUH)

Round Duct

(4,000 BTUH)

60,000

30 in

2

 (193 cm

2

)

15 in

2

 (97 cm

2

)

5” (13 cm)

80,000

40 in

2

 (258 cm

2

)

20 in

2

 (129 cm

2

)

5” (13 cm)

100,000

50 in

2

 (322 cm

2

)

25 in

2

 (161 cm

2

)

6” (15 cm)

120,000

60 in

2

 (387 cm

2

)

30 in

2

 (193 cm

2

)

7” (18 cm)

EXAMPLE: Determining Free Area.
Appliance 

1 Appliance 

2 Total Input

100,000 

+ 30,000 = (130,000 

 4,000) = 32.5 Sq. In. Vertical

Appliance 

1 Appliance 

2 Total Input

100,000 

+ 30,000 = (130,000 

 2,000) = 65 Sq. In. Horizontal

 FIGURE 35:  

Outside and Ambient Combustion Air

Gable
Vent

Gas
Vent

Soffit
Vent

Ventilated

Attic

Top Above
Insulation

Optional
Inlet (a)

Outlet
Air (a)

Ventilated

Crawl Space

Gas
Water
Heater

Furnace

Soffit
Vent

Gas
Water
Heater

Inlet
Air (a)

Inlet
Air (b)

Furnace

Gas
Vent

Outlet
Air (a)

Outlet
Air (b)

Inlet
Air (a)

Inlet
Air (b)

Gas
Water
Heater

Furnace

Ventilated

Attic

Top Above
Insulation

Gable
Vent

Gas
Vent

Содержание TM9X060B12MP11

Страница 1: ...ical Combustion Pipe Drain Tee 16 Upflow Configuration 17 Downflow Configuration 18 Horizontal Left Configuration 19 Horizontal Right Configuration 20 Dimensions 21 Home Layout 23 Termination Configur...

Страница 2: ...ce Air filters in place Set furnace input rate and temperature rise per rating plate marking Means for providing outdoor air required for combustion Return air temperature maintained between 55 F 13 C...

Страница 3: ...al codes the installation must comply with the national codes listed below and all authorities having jurisdiction In the United States and Canada follow all codes and standards for the following usin...

Страница 4: ...n FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in par...

Страница 5: ...access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use...

Страница 6: ...ould always be installed on the side desig nated as top side See Figure 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coi...

Страница 7: ...e unit BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applications normally pull return air through a base plat form or return air plenum Be sure the return platform structure or return air plenu...

Страница 8: ...proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists Refer to Figure 11 for...

Страница 9: ...ombustion Air Inlet Gas Pipe Entry Electrical Entry Condensate Drain Optional Return Air Cutout Either side 29 5 For Cladded door add appoximately an additional 75 C SUPPLY END 56 56 20 B 3 23 8 56 Co...

Страница 10: ...cted from either side of the furnace using any of the gas pipe entry knockouts on both sides of the furnace Refer to Figure 13 All filters and mounting provision must be field supplied All installa ti...

Страница 11: ...0 87 0 87 0 87 850 3 5 3 5 3 5 31 7 0 87 0 87 0 87 900 3 5 3 5 3 5 33 5 0 87 0 87 0 87 950 3 5 3 5 3 3 35 4 0 87 0 87 0 81 1000 3 5 3 2 2 9 37 3 0 87 0 80 0 73 1050 3 5 2 9 2 7 39 1 0 87 0 73 0 67 110...

Страница 12: ...mostat set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module as s...

Страница 13: ...ner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat o...

Страница 14: ...E B E ZD E R OD MODELS HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunction Light W Auxiliary Heat SINGLE ST...

Страница 15: ...drains are combined with the furnace drain then the open stand pipe could be raised higher above the 5 minimum The Figures 22 25 show the condensate drain arrangement for the various possible furnace...

Страница 16: ...to tempera tures below freezing adequate measures must be taken to prevent the drain line from freezing Failure to provide proper protection from freezing can result in improper operation or damage t...

Страница 17: ...ff so that no sagging loops will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose...

Страница 18: ...tch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose to...

Страница 19: ...se to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Move...

Страница 20: ...ting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this positi...

Страница 21: ...th cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible connector is used in the vent system it must be made of a material...

Страница 22: ...o prevent sagging 9 Seal around the openings where the combustion air and or vent piping pass through the roof or sidewalls COMBUSTION AIR VENTING TABLE 9 Equivalent Length of Fittings Fitting Equival...

Страница 23: ...quirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local i...

Страница 24: ...om inside the building The vent for a single pipe system must be installed as specified in the venting section of these instructions with the vent terminating as shown in Figure 28 Each furnace must h...

Страница 25: ...he space surrounding the appliance This may be from within the space in a non confined location or it may be brought into the furnace area from outdoors through permanent openings or ducts It is not p...

Страница 26: ...Two per manent openings shall communicate directly or by means of ducts with the outdoors crawl spaces or attic spaces 2 One permanent openings commencing within 12 30 5 cm of the top of the enclosure...

Страница 27: ...e following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Ins...

Страница 28: ...proper input rate using natural gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heating value of your gas is significantly different it may be necessary to replace the orifices Verify natur...

Страница 29: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Страница 30: ...lies on and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After th...

Страница 31: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as...

Страница 32: ...4 0 5 0 6 0 7 0 8 0 9 1 0 TM9X060B12MP11 High 1402 1374 1354 1328 1299 1262 1222 1167 1107 1036 Medium High 1252 1233 1203 1182 1150 1125 1095 1064 1031 980 Medium 1076 1059 1029 1007 973 946 908 883...

Страница 33: ...hut down there is a call for heat the furnace will initiate a normal start cycle If the problem has not been corrected the furnace will again lockout after three retries A momentary loss of gas supply...

Страница 34: ...n after correcting the failure condition 12 RED FLASHES This code indicates an open igniter circuit which could be a disconnected or loose wire or a cracked or broken igniter STEADY ON RED Control fai...

Страница 35: ...ING FERRULE 3 req d GASKET FOAM Door 1 5 ft req d GROMMET 3 req d HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 req d MOTOR MOUNT ORIFICE BURNER Natural 45 PAN CONDENSATE PLUG SE...

Страница 36: ...shed in U S A 501028 UIM C 1209 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 501028 UIM B 0509 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 SECTION XII WI...

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