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501028-UIM-C-1209

Johnson Controls Unitary Products

15

ACCESSORY CONNECTIONS

The furnace control will allow power-switching control of various acces-
sories. 

ELECTRONIC AIR CLEANER CONNECTION

Two 1/4” (6.4 mm) spade terminals (EAC and NEUTRAL) for electronic
air cleaner connections are located on the control board. The terminals
provide 115 VAC (1.0 amp maximum) during circulating blower opera-
tion.

HUMIDIFIER CONNECTION

Two 1/4” (6.4 mm) spade terminals (HUM and NEUTRAL) for humidifier
connections are located on the control board. The terminals provide 115
VAC (1.0 amp maximum) during heating system operation.

A mounting hole is provided on the control panel next to the furnace
control board for mounting a humidifier transformer if required.

TWINNING

These furnaces are not to be twinned. If more than one furnace is
needed in an application, each furnace must have its own complete
duct system and its own wall thermostat.

SECTION VI: CONDENSATE PIPING AND 

FURNACE VENTING CONFIGURATION

CONDENSATE DRAIN LOCATION

As shipped from the factory:

For all 060 & 080K input furnaces the main drain is plumbed
through the casing right-side opening when viewed from the front
of the furnace.

For all 100 & 120 input furnaces the main drain is plumbed
through the casing left-side opening when viewed from the front
of the furnace.

The condensate hoses must slope downwards at all points.

When drain hose routing changes are required (shown in Figures 22-
25), be sure to cap all un-used openings.

If rerouting hoses - excess length should be cut off so that no sagging
loops will collect and hold condensate - which will cause the furnace to
not operate.

No hose clamps are needed for connecting to the condensate pan.

The condensate will flow to the drain better if an open stand pipe is
installed in the drain line. See Figure 20.

If evaporator coil or humidifier drains are combined with the furnace
drain, then the open stand pipe could be raised higher, above the 5”
minimum.

The Figures 22 - 25 show the condensate drain arrangement for the
various possible furnace and vent blower positions.

The furnace condensate pan is self priming and contains an internal
trap to prevent flue gas leaking. Do not install an external conden-
sate trap.

The furnace, evaporator coil, and humidifier drains may be com-
bined and drained together. The evaporator coil drain may have an
external, field-supplied trap prior to the furnace drain connection to
prevent conditioned air leakage. All drain connections (furnace,
evaporator coil, or humidifier) must be terminated into an open or
vented drain as close to the respective equipment as possible.
Regular maintenance is required on condensate drainage system.

NOTICE

Condensate must be disposed of properly. Follow local plumbing 
or wastewater codes. The drain line must maintain a 1/4" per foot
(20 mm/m) downward slope to the drain.

If an external vent tee is being installed, then it must have its own
condensate trap before it is disposed into an open or vented drain.
This is not to be considered as a second trap as referenced
elsewhere in this document.

 FIGURE 20:  

Typical. Condensate drain, vertical installation

A loop has been added to the pressure switch vacuum hose. How-
ever, ensure that all pressure switch hoses are routed such that
they prevent any condensate from entering the pressure switch.

It is possible for condensation to form inside the combustion air
(intake) pipe in the summer months if significant length of combus-
tion air pipe passes through conditioned space. This problem can
be averted by the addition of a simple drain tee, or a drain tee with a
drain on the combustion air pipe as close to the furnace as possi-
ble, as shown in Figure 21. This is true for all long horizontal vent-
ing in any furnace configuration. This will prevent the condensate
from entering the furnace.

To Open Or
Vented Drain

Tee

5” Min.

Open Stand Pipe

(Anti-siphon air vent)

NOTICE

Содержание TM9X060B12MP11

Страница 1: ...ical Combustion Pipe Drain Tee 16 Upflow Configuration 17 Downflow Configuration 18 Horizontal Left Configuration 19 Horizontal Right Configuration 20 Dimensions 21 Home Layout 23 Termination Configur...

Страница 2: ...ce Air filters in place Set furnace input rate and temperature rise per rating plate marking Means for providing outdoor air required for combustion Return air temperature maintained between 55 F 13 C...

Страница 3: ...al codes the installation must comply with the national codes listed below and all authorities having jurisdiction In the United States and Canada follow all codes and standards for the following usin...

Страница 4: ...n FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in par...

Страница 5: ...access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use...

Страница 6: ...ould always be installed on the side desig nated as top side See Figure 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coi...

Страница 7: ...e unit BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applications normally pull return air through a base plat form or return air plenum Be sure the return platform structure or return air plenu...

Страница 8: ...proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists Refer to Figure 11 for...

Страница 9: ...ombustion Air Inlet Gas Pipe Entry Electrical Entry Condensate Drain Optional Return Air Cutout Either side 29 5 For Cladded door add appoximately an additional 75 C SUPPLY END 56 56 20 B 3 23 8 56 Co...

Страница 10: ...cted from either side of the furnace using any of the gas pipe entry knockouts on both sides of the furnace Refer to Figure 13 All filters and mounting provision must be field supplied All installa ti...

Страница 11: ...0 87 0 87 0 87 850 3 5 3 5 3 5 31 7 0 87 0 87 0 87 900 3 5 3 5 3 5 33 5 0 87 0 87 0 87 950 3 5 3 5 3 3 35 4 0 87 0 87 0 81 1000 3 5 3 2 2 9 37 3 0 87 0 80 0 73 1050 3 5 2 9 2 7 39 1 0 87 0 73 0 67 110...

Страница 12: ...mostat set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module as s...

Страница 13: ...ner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat o...

Страница 14: ...E B E ZD E R OD MODELS HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunction Light W Auxiliary Heat SINGLE ST...

Страница 15: ...drains are combined with the furnace drain then the open stand pipe could be raised higher above the 5 minimum The Figures 22 25 show the condensate drain arrangement for the various possible furnace...

Страница 16: ...to tempera tures below freezing adequate measures must be taken to prevent the drain line from freezing Failure to provide proper protection from freezing can result in improper operation or damage t...

Страница 17: ...ff so that no sagging loops will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose...

Страница 18: ...tch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose to...

Страница 19: ...se to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Move...

Страница 20: ...ting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this positi...

Страница 21: ...th cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible connector is used in the vent system it must be made of a material...

Страница 22: ...o prevent sagging 9 Seal around the openings where the combustion air and or vent piping pass through the roof or sidewalls COMBUSTION AIR VENTING TABLE 9 Equivalent Length of Fittings Fitting Equival...

Страница 23: ...quirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local i...

Страница 24: ...om inside the building The vent for a single pipe system must be installed as specified in the venting section of these instructions with the vent terminating as shown in Figure 28 Each furnace must h...

Страница 25: ...he space surrounding the appliance This may be from within the space in a non confined location or it may be brought into the furnace area from outdoors through permanent openings or ducts It is not p...

Страница 26: ...Two per manent openings shall communicate directly or by means of ducts with the outdoors crawl spaces or attic spaces 2 One permanent openings commencing within 12 30 5 cm of the top of the enclosure...

Страница 27: ...e following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Ins...

Страница 28: ...proper input rate using natural gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heating value of your gas is significantly different it may be necessary to replace the orifices Verify natur...

Страница 29: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Страница 30: ...lies on and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After th...

Страница 31: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as...

Страница 32: ...4 0 5 0 6 0 7 0 8 0 9 1 0 TM9X060B12MP11 High 1402 1374 1354 1328 1299 1262 1222 1167 1107 1036 Medium High 1252 1233 1203 1182 1150 1125 1095 1064 1031 980 Medium 1076 1059 1029 1007 973 946 908 883...

Страница 33: ...hut down there is a call for heat the furnace will initiate a normal start cycle If the problem has not been corrected the furnace will again lockout after three retries A momentary loss of gas supply...

Страница 34: ...n after correcting the failure condition 12 RED FLASHES This code indicates an open igniter circuit which could be a disconnected or loose wire or a cracked or broken igniter STEADY ON RED Control fai...

Страница 35: ...ING FERRULE 3 req d GASKET FOAM Door 1 5 ft req d GROMMET 3 req d HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 req d MOTOR MOUNT ORIFICE BURNER Natural 45 PAN CONDENSATE PLUG SE...

Страница 36: ...shed in U S A 501028 UIM C 1209 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 501028 UIM B 0509 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 SECTION XII WI...

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