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501028-UIM-C-1209

32

Johnson Controls Unitary Products

NOTES:

1. Airflow expressed in standard cubic feet per minute (CFM).

2. Motor voltage at 115 V.

SECTION IX: SAFETY CONTROLS

CONTROL CIRCUIT FUSE

A 3-amp fuse is provided on the control circuit board to protect the 24-
volt transformer from overload caused by control circuit wiring errors.
This is an ATO 3, automotive type fuse and is located on the control
board.

BLOWER DOOR SAFETY SWITCH

This unit is equipped with an electrical interlock switch mounted in the
burner compartment. This switch interrupts all power at the unit when
the panel covering the blower compartment is removed.

Electrical supply to this unit is dependent upon the panel that covers the
blower compartment being in place and properly positioned.

ROLLOUT SWITCH CONTROLS

These controls are mounted on the burner assembly. If the temperature
in the area surrounding burner exceeds its set point, the gas valve is
de-energized. The operation of this control indicates a malfunction in
the combustion air blower, heat exchanger or a blocked vent pipe con-
nection. Corrective action is required. These are manual reset controls
that must be reset before operation can continue.

PRESSURE SWITCHES

This furnace is supplied with two pressure switches, which monitor the
flow through the combustion air/vent piping and condensate drain sys-
tem. These switches de-energize the gas valve if any of the following
conditions are present. Refer to "CONDENSATE PIPING AND FUR-
NACE VENTING CONFIGURATION" for tubing connections.

1.

Blockage of combustion air piping or terminals.

2.

Blockage of condensate drain piping.

3.

Blockage of vent piping or terminal.

4.

Failure of combustion air blower motor.

Table 17: 

Blower Performance CFM - Any Position (without filter)

Models

Speed

Bottom Airflow Data (SCFM)

Ext. Static Pressure (in. H2O)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

TM9X060B12MP11 

High 1402

1374

1354

1328

1299

1262

1222

1167

1107

1036

Medium High 

1252

1233

1203

1182

1150

1125

1095

1064

1031

980

Medium

1076

1059

1029

1007

973

946

908

883

843

800

Medium Low 

988

967

936

903

875

838

806

765

737

685

Low 798

769

727

695

650

619

574

517

485

443

TM9X080B12MP11 

High 1445

1423

1397

1365

1339

1311

1283

1250

1204

1140

Medium High 

1282

1266

1232

1211

1182

1157

1128

1097

1069

1013

Medium

1098

1084

1059

1027

998

967

939

910

879

822

Medium Low 

1012

993

953

930

894

851

828

773

752

692

Low 865

810

763

730

689

628

594

520

496

448

TM9X080C16MP11 

High 1713

1682

1643

1600

1558

1519

1480

1436

1385

1333

Medium High 

1554

1519

1485

1439

1404

1368

1327

1280

1176

1130

Medium

1380

1351

1302

1263

1224

1171

1128

1085

1030

943

Medium Low 

1177

1142

1083

1050

988

922

890

819

798

687

Low 

951

841

650

588

457

418

355

227

203

N / A

TM9X100C16MP11 

High 1734

1694

1650

1611

1570

1536

1485

1438

1392

1335

Medium High 

1568

1537

1492

1453

1414

1373

1327

1279

1230

1118

Medium

1420

1380

1332

1294

1249

1196

1152

1100

981

938

Medium 1218

1169

1124

1067

1015

965

894

845

754

679

Low 

979

846

647

580

464

427

345

220

195

N / A

TM9X100C20MP11 

High 2143

2102

2065

2028

1989

1944

1892

1825

1733

1625

Medium High 

1788

1749

1718

1672

1629

1587

1541

1500

1447

1355

Medium

1575

1539

1500

1456

1410

1363

1305

1246

1095

1030

Medium Low 

1372

1325

1276

1225

1170

1111

1044

972

884

812

Low 1031

921

810

728

660

615

518

474

391

355

TM9X120D20MP11 

High 2214

2173

2132

2086

2036

1994

1952

1907

1849

1777

Medium High 

1841

1799

1749

1699

1659

1611

1567

1520

1471

1372

Medium

1605

1562

1514

1470

1416

1361

1310

1180

1119

1045

Medium Low 

1405

1362

1303

1244

1189

1125

1054

986

876

826

Low 

1135

1020

844

758

671

557

511

464

387

N / A

Main power to the unit must still be interrupted at the main power
disconnect switch before any service or repair work is to be done to
the unit. Do not rely upon the interlock switch as a main power dis-
connect.
Blower and burner must never be operated without the blower
panel in place.

Содержание TM9X060B12MP11

Страница 1: ...ical Combustion Pipe Drain Tee 16 Upflow Configuration 17 Downflow Configuration 18 Horizontal Left Configuration 19 Horizontal Right Configuration 20 Dimensions 21 Home Layout 23 Termination Configur...

Страница 2: ...ce Air filters in place Set furnace input rate and temperature rise per rating plate marking Means for providing outdoor air required for combustion Return air temperature maintained between 55 F 13 C...

Страница 3: ...al codes the installation must comply with the national codes listed below and all authorities having jurisdiction In the United States and Canada follow all codes and standards for the following usin...

Страница 4: ...n FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in par...

Страница 5: ...access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use...

Страница 6: ...ould always be installed on the side desig nated as top side See Figure 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coi...

Страница 7: ...e unit BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applications normally pull return air through a base plat form or return air plenum Be sure the return platform structure or return air plenu...

Страница 8: ...proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists Refer to Figure 11 for...

Страница 9: ...ombustion Air Inlet Gas Pipe Entry Electrical Entry Condensate Drain Optional Return Air Cutout Either side 29 5 For Cladded door add appoximately an additional 75 C SUPPLY END 56 56 20 B 3 23 8 56 Co...

Страница 10: ...cted from either side of the furnace using any of the gas pipe entry knockouts on both sides of the furnace Refer to Figure 13 All filters and mounting provision must be field supplied All installa ti...

Страница 11: ...0 87 0 87 0 87 850 3 5 3 5 3 5 31 7 0 87 0 87 0 87 900 3 5 3 5 3 5 33 5 0 87 0 87 0 87 950 3 5 3 5 3 3 35 4 0 87 0 87 0 81 1000 3 5 3 2 2 9 37 3 0 87 0 80 0 73 1050 3 5 2 9 2 7 39 1 0 87 0 73 0 67 110...

Страница 12: ...mostat set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module as s...

Страница 13: ...ner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat o...

Страница 14: ...E B E ZD E R OD MODELS HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunction Light W Auxiliary Heat SINGLE ST...

Страница 15: ...drains are combined with the furnace drain then the open stand pipe could be raised higher above the 5 minimum The Figures 22 25 show the condensate drain arrangement for the various possible furnace...

Страница 16: ...to tempera tures below freezing adequate measures must be taken to prevent the drain line from freezing Failure to provide proper protection from freezing can result in improper operation or damage t...

Страница 17: ...ff so that no sagging loops will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose...

Страница 18: ...tch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose to...

Страница 19: ...se to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Move...

Страница 20: ...ting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this positi...

Страница 21: ...th cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible connector is used in the vent system it must be made of a material...

Страница 22: ...o prevent sagging 9 Seal around the openings where the combustion air and or vent piping pass through the roof or sidewalls COMBUSTION AIR VENTING TABLE 9 Equivalent Length of Fittings Fitting Equival...

Страница 23: ...quirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local i...

Страница 24: ...om inside the building The vent for a single pipe system must be installed as specified in the venting section of these instructions with the vent terminating as shown in Figure 28 Each furnace must h...

Страница 25: ...he space surrounding the appliance This may be from within the space in a non confined location or it may be brought into the furnace area from outdoors through permanent openings or ducts It is not p...

Страница 26: ...Two per manent openings shall communicate directly or by means of ducts with the outdoors crawl spaces or attic spaces 2 One permanent openings commencing within 12 30 5 cm of the top of the enclosure...

Страница 27: ...e following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Ins...

Страница 28: ...proper input rate using natural gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heating value of your gas is significantly different it may be necessary to replace the orifices Verify natur...

Страница 29: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Страница 30: ...lies on and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After th...

Страница 31: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as...

Страница 32: ...4 0 5 0 6 0 7 0 8 0 9 1 0 TM9X060B12MP11 High 1402 1374 1354 1328 1299 1262 1222 1167 1107 1036 Medium High 1252 1233 1203 1182 1150 1125 1095 1064 1031 980 Medium 1076 1059 1029 1007 973 946 908 883...

Страница 33: ...hut down there is a call for heat the furnace will initiate a normal start cycle If the problem has not been corrected the furnace will again lockout after three retries A momentary loss of gas supply...

Страница 34: ...n after correcting the failure condition 12 RED FLASHES This code indicates an open igniter circuit which could be a disconnected or loose wire or a cracked or broken igniter STEADY ON RED Control fai...

Страница 35: ...ING FERRULE 3 req d GASKET FOAM Door 1 5 ft req d GROMMET 3 req d HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 req d MOTOR MOUNT ORIFICE BURNER Natural 45 PAN CONDENSATE PLUG SE...

Страница 36: ...shed in U S A 501028 UIM C 1209 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 501028 UIM B 0509 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 SECTION XII WI...

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