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Installation shall be in accordance with the current editions of:

Building Standards (Scotland) (Consolidation) Regulations
Building Regulations
Gas Safety (Installation and Use) Regulations (as amended)
BS 7671 Institute of Electrical Engineers (I.E.E) Wiring Regulations
BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm (R1) in domestic premises (2nd family gases).
BS 5440 Pt.1 (Flues for Gas Appliances)
BS 5440 Pt.2 (Air Supply for Gas Appliances)
BS 5864 Installation of Gas Fired Ducted Air Heaters
BS 5482 Pt.1 Installation of LPG appliances in permanent dwellings
BS 5482 Pt.2 Installation of LPG appliances in caravans and non-permanent dwellings
British System Design Manual “Gas Fired Warm Air Heating”
Model and Local Authority Bye-laws

2.

HEATER COMPARTMENT AND CLEARANCES

 (See BS 5864)

2.1

When the heater is fitted into a compartment, a minimum clearance from the compartment walls of 6mm (1/4 in ) at the sides
and rear, and 25mm (1 in) at the front must be left. Consideration should be given to the space required for the removal and
replacement of the filter tray and the entry of the gas and electrical supplies.

2.2

For service access, a minimum of 450mm (18ins) is required at the front of the heater. Space must also be allowed, in a
compartment installation, to permit the removal of the heater. The clearance between the appliance and the compartment
should be not less than 75mm (3 in). However, if clearances are less than 75mm, the internal surface of the compartment
must be lined with noncombustible material. The compartment must be of a fixed rigid structure.

2.3

In airing cupboard installations, the part used as the air heater compartment must comply with the relevant section of BS
5864 and must be completely separated by either a noncombustible partition or a perforated metal partition with the
perforations not exceeding 13mm (1/2in). The secondary flue must be a tight fit where it passes through the partition and
must be suitably protected (see BS 5440: Part 1).

2.4

In under-stairs installations, the compartment must comply with the relevant section of BS 5864, provided that in addi-
tion, all internal surfaces, including the base, are noncombustible or lined with noncombustible material. This require-
ment is applicable only to dwellings of  more than two storeys. Combustible floors must be insulated from the heater.

2.5

In slot fit installations (for caravan installations see instructions packed with Slot Fit Kit TS30 or TSA30), the slot fit
compartment must comply with the appropriate section of BS 5864. Side and rear clearances should be no less than 6mm
(

1

/

4

in).

2.6

In freestanding installations (see instructions packed with the Top Closure kit TCB30), only one or two walls will be in
contact with the air heater; and therefore must comply with the appropriate sections of BS 5864.

2.7

The base duct on which the air heater stands must be placed on a noncombustible floor.

2.8

IMPORTANT: When the heater is installed in a compartment, the Safety Label supplied with the heater MUST BE AFFIXED

in a PROMINENT POSITION on the INSIDE of the COMPARTMENT DOOR.

3.

VENTILATION AND COMBUSTION AIR

3.1

The room or internal space in which the heater is installed requires a permanent air vent of minimum effective area 13cm

2

(2 in

2

 ). The air vent should be either direct to outside air or to an adjacent room or internal space (other than a toilet or

bathroom) that itself has an equivalent air vent direct to outside.

3.2

Combustion air may be introduced, via a 100mm (4in) nominal bore pipe, connected to a return air duct or plenum from a
ventilated area and fitted with a lockable damper. The damper should be adjusted to control combustion airflow to
0.0064m

3

/s (13.6cfm), (i.e. 0.86m/s [160ft/min] velocity in a 100mm [4in] bore pipe). If this arrangement is used, a non-

closeable warm air register MUST be provided in the same area as the front of the air heater or heater compartment if a
return air grille is not located in that area.

3.3

When installed in a compartment, two permanent ventilation openings into the compartment are required, one at high
level and one at low level, both communicating either directly with outside air or with a ventilated room or space. The
minimum effective areas specified in Table 1 are related to the rated heat input of the Air Heater.

3.4

If any room or area from which air is drawn for ventilation or combustion contains an extract fan, the permanent vents must
be sized to ensure that the operation of the appliance at full rate is not adversely affected. A spillage test as specified in sub-
para 6.7 (Safety Checks) is carried out and any remedial work undertaken.

2

ZZ1031/4

ZZ1031/4

17

Fig. 6, JB25P Mk 5 FUNCTIONAL DIAGRAM

Содержание JB25P MK 5

Страница 1: ...Publication No ZZ 1031 4 August 2004 These instructions are to be left with the User or adjacent to the Gas Appliance 1 Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently If you have a problem in obtaining a spare part please contact Johnson and Starley Spares Department at the address below JOHNSON STARLEYLTD Telephone 01604 762881 Rhosili Road Brackmil...

Страница 2: ...pplicable only to dwellings of more than two storeys Combustible floors must be insulated from the heater 2 5 In slot fit installations for caravan installations see instructions packed with Slot Fit Kit TS30 or TSA30 the slot fit compartment must comply with the appropriate section of BS 5864 Side and rear clearances should be no less than 6mm 1 4 in 2 6 In freestanding installations see instruct...

Страница 3: ...ted from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number of fittings to minimize airflow resistance The base duct which equalizes the air pressure t...

Страница 4: ... an existing flue system can be used Note Ventilation of the compartment room or internal space in which the appliance is to be installed must be checked for compliance with the requirements of BS 5440 Part 2 Ref Section 3 of these instructions and upgraded as necessary 5 1 11 Calculation method forflue sizing BS 5440 Part 1 AppendixA a This appendix provides a procedure for estimating whether a g...

Страница 5: ...ty polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that the ventilation to the room or cupboard is adequat...

Страница 6: ... Remove the appliance upper and lower doors 8 11 3 Disconnect the Summer circulation switch 8 11 4 Release the switch securing bezel and the remove switch 8 11 5 Refitting or replacement is in reverse order 8 12 FAN DELAY CONTROL AND LIMIT SWITCH REMOVAL 8 12 1 Ensure that the electrical supply is isolated 8 12 2 Remove the appliance lower and upper doors 8 12 3 Release the 2 x 4mm screws securing...

Страница 7: ...the Pilot Burner remains alight If the Pilot Burner extinguishes wait three minutes and repeat steps 6 3 4 and 6 3 5 until the Pilot Burner remains alight 6 3 6 Ensure that the pilot flame envelops the Thermocouple tip adjusting the Multifunctional Control Pilot Adjuster as required refer Fig 4 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to required Heating On periods 6 3...

Страница 8: ... using a torch or similar examine the heat exchanger externally for signs of cracks or holes particularly around welded joints 8 1 9 Using a torch or similar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst again viewing through the Fan Aperture 8 1 10 Re...

Страница 9: ...ROLS CHECK 6 6 1 Ignite the Pilot burner 6 6 2 Set the TIME CONTROL to ON 6 6 3 Set the Room Thermostat slowly clockwise until the Main Burner ignites 6 6 4 Ensure that the fan starts to operate after a short period 6 6 5 When the temperature reaches the control setting check that the Main Burner extinguishes followed by the fan switching off after a short period 6 6 6 When the temperature falls b...

Страница 10: ...ROLS CHECK 6 6 1 Ignite the Pilot burner 6 6 2 Set the TIME CONTROL to ON 6 6 3 Set the Room Thermostat slowly clockwise until the Main Burner ignites 6 6 4 Ensure that the fan starts to operate after a short period 6 6 5 When the temperature reaches the control setting check that the Main Burner extinguishes followed by the fan switching off after a short period 6 6 6 When the temperature falls b...

Страница 11: ... using a torch or similar examine the heat exchanger externally for signs of cracks or holes particularly around welded joints 8 1 9 Using a torch or similar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst again viewing through the Fan Aperture 8 1 10 Re...

Страница 12: ...the Pilot Burner remains alight If the Pilot Burner extinguishes wait three minutes and repeat steps 6 3 4 and 6 3 5 until the Pilot Burner remains alight 6 3 6 Ensure that the pilot flame envelops the Thermocouple tip adjusting the Multifunctional Control Pilot Adjuster as required refer Fig 4 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to required Heating On periods 6 3...

Страница 13: ... Remove the appliance upper and lower doors 8 11 3 Disconnect the Summer circulation switch 8 11 4 Release the switch securing bezel and the remove switch 8 11 5 Refitting or replacement is in reverse order 8 12 FAN DELAY CONTROL AND LIMIT SWITCH REMOVAL 8 12 1 Ensure that the electrical supply is isolated 8 12 2 Remove the appliance lower and upper doors 8 12 3 Release the 2 x 4mm screws securing...

Страница 14: ...ty polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that the ventilation to the room or cupboard is adequat...

Страница 15: ... an existing flue system can be used Note Ventilation of the compartment room or internal space in which the appliance is to be installed must be checked for compliance with the requirements of BS 5440 Part 2 Ref Section 3 of these instructions and upgraded as necessary 5 1 11 Calculation method forflue sizing BS 5440 Part 1 AppendixA a This appendix provides a procedure for estimating whether a g...

Страница 16: ...ted from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number of fittings to minimize airflow resistance The base duct which equalizes the air pressure t...

Страница 17: ...pplicable only to dwellings of more than two storeys Combustible floors must be insulated from the heater 2 5 In slot fit installations for caravan installations see instructions packed with Slot Fit Kit TS30 or TSA30 the slot fit compartment must comply with the appropriate section of BS 5864 Side and rear clearances should be no less than 6mm 1 4 in 2 6 In freestanding installations see instruct...

Страница 18: ...18 ZZ1031 4 Fig 7 PRINCIPAL DIMENSIONS mm ...

Страница 19: ...Publication No ZZ 1031 4 August 2004 These instructions are to be left with the User or adjacent to the Gas Appliance 1 Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently If you have a problem in obtaining a spare part please contact Johnson and Starley Spares Department at the address below JOHNSON STARLEYLTD Telephone 01604 762881 Rhosili Road Brackmil...

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