background image

kW

MJ/h

Btu/h

INPUT

9.7

34.9

33,100

OUTPUT

7.6

27.5

26,000

PROPANE G31

Gas rate cv

0.705kg/h

Gas

G31 cv(gross) 95.65MJ/m

3

Gas Pressure

26mbar (10.2 in wg)

Main Injector

BRAY Cat 23/380

Table 4

Main Burner Pressure Settings

ZZ1031/4

10

              200                250                  300               350 ft

3

/min

 

                      0.09              0.12                 0.14               0.17 m

3

/s

Table 5

Fan Performance Curve

7.

INSTRUCTIONS FOR USERS

7.1

If the dwelling is unoccupied, ensure that the Instructions for User are left with the air heater for the User, and  the
Installation Instructions are left at or near the air heater for use on future service calls.

7.2

If the dwelling is occupied, hand the User Instructions over and ensure that the User understands:

7.2.1

How to ignite the pilot  and burner.

7.2.2

How to operate the Room Thermostat, time control, heater ON/OFF switch and summer air circulation switch,
and that the time control must be reset following a power failure.

7.2.3

How to extinguish the pilot and main burner at the Multifunctional control, the sequence of actions when switch-
ing off the gas supply and the subsequent delay in relighting the pilot burner if these actions are not followed, and
switch off electrical supply to the heater.

7.2.4

How to remove, clean and refit the air filter and at what intervals (i.e. fortnightly, or weekly for new houses).

7.2.5

How to control the heating system by opening and closing warm air outlets.

7.2.6

How to obtain summer air circulation.

7.2.7

That the air grilles on the heater or heater compartment; grilles and ventilators in the walls, windows or doors of the
building must not be obstructed.

7.2.8

The heater must be serviced at least once a year by a competent person to ensure efficient and safe operation.

7.2.9

That the red instructions for safe use have been pointed out and understood.

7.2.10 That expert help must be obtained if persistent failure of the pilot burner occurs.

mbar    in wg

0.50     0.20

0.375    0.15

0.25     0.10

0.125   005

150V

170V

190V

210V

230V

ZZ1031/4

6.5

EXTINGUISHING OF PILOT AND MAIN BURNERS:

6.5.1

On the Multifunctional Control, rotate the OPERATING CONTROL clockwise  to the ‘

l

’  position and ensure that

the OPERATING CONTROL fully resets, and both Pilot and Main Burners are extinguished.

6.5.2

On the Multifunctional Control, remove the pressure test gauge and secure the Pressure test point screw.

6.6

AUTOMATIC CONTROLS CHECK

6.6.1

Ignite the Pilot burner.

6.6.2

Set the TIME CONTROL to ‘

ON

’.

6.6.3

Set the Room Thermostat slowly clockwise until the Main Burner ignites.

6.6.4

Ensure that the fan starts to operate after a short period.

6.6.5

When the temperature reaches the control setting, check that the Main Burner extinguishes followed by the fan
switching off after a short period.

6.6.6

When the temperature falls below the control setting, ensure that the Main Burner re-ignites followed by fan
operation.

6.7

SAFETY CHECKS:

6.7.1

Check for gas soundness within the appliance.

6.7.2

Spillage test: 

Carry out a full spillage test as follows, and ensure that the flue operates effectively with all doors

closed and any extractor fans in operation.

NOTE: 

If an extractor fan is situated in an adjoining or adjacent room, carry out the spillage test with the interconnecting

doors open.

If the draught diverter is accessible:

a.

Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger, by means a smoke
match or puffer.

b.

Ensure that there is no spillage present (indicated by displacement of smoke downwards and out of the
draught diverter).

If the Draught Diverter is not accessible:

a.

Introduce smoke, by means of 

part

 of a smoke pellet on a non-combustible support, into the heat

exchanger.

b.

Extinguish the Main and Pilot burners.

c.

Ensure that there is no spillage evident by visually observing the draught diverter location on the air
heater.

d.

If spillage is evident, further investigation and rectification is required before re-testing the appliance.

WARNING: The appliance shall not be left connected to the gas supply unless it has successfully passed
the above spillage test.

6.7.3

Turn OFF the gas supply at the service cock and ensure that the Multifunctional Control fail-safe operates within
60 secs (indicated by loud click from Multifunctional Control).

6.7.4

Turn gas supply ON at service cock.

6.7.5

Switch the appliance electrical supply OFF.

6.7.6

Disconnect the fan at the fan flying lead connection.

6.7.7

Switch the appliance electrical supply ON.

6.7.8

Ignite the Pilot and Main Burners as detailed in sub paras 6.3.4 and 6.3.5

6.7.9

Ensure that the Limit Switch operates, indicated by the Main Burner extinguishing, within 120 and 180 seconds.

6.7.10 Switch the appliance electrical supply OFF.

6.7.11 Reconnect the Air Heater Fan at the flying lead.

6.7.12 Switch the appliance electrical supply ON.

6.7.13 Ensure that the Main Burner re-ignites when the appliance temperature reduces.

9

Содержание JB25P MK 5

Страница 1: ...Publication No ZZ 1031 4 August 2004 These instructions are to be left with the User or adjacent to the Gas Appliance 1 Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently If you have a problem in obtaining a spare part please contact Johnson and Starley Spares Department at the address below JOHNSON STARLEYLTD Telephone 01604 762881 Rhosili Road Brackmil...

Страница 2: ...pplicable only to dwellings of more than two storeys Combustible floors must be insulated from the heater 2 5 In slot fit installations for caravan installations see instructions packed with Slot Fit Kit TS30 or TSA30 the slot fit compartment must comply with the appropriate section of BS 5864 Side and rear clearances should be no less than 6mm 1 4 in 2 6 In freestanding installations see instruct...

Страница 3: ...ted from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number of fittings to minimize airflow resistance The base duct which equalizes the air pressure t...

Страница 4: ... an existing flue system can be used Note Ventilation of the compartment room or internal space in which the appliance is to be installed must be checked for compliance with the requirements of BS 5440 Part 2 Ref Section 3 of these instructions and upgraded as necessary 5 1 11 Calculation method forflue sizing BS 5440 Part 1 AppendixA a This appendix provides a procedure for estimating whether a g...

Страница 5: ...ty polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that the ventilation to the room or cupboard is adequat...

Страница 6: ... Remove the appliance upper and lower doors 8 11 3 Disconnect the Summer circulation switch 8 11 4 Release the switch securing bezel and the remove switch 8 11 5 Refitting or replacement is in reverse order 8 12 FAN DELAY CONTROL AND LIMIT SWITCH REMOVAL 8 12 1 Ensure that the electrical supply is isolated 8 12 2 Remove the appliance lower and upper doors 8 12 3 Release the 2 x 4mm screws securing...

Страница 7: ...the Pilot Burner remains alight If the Pilot Burner extinguishes wait three minutes and repeat steps 6 3 4 and 6 3 5 until the Pilot Burner remains alight 6 3 6 Ensure that the pilot flame envelops the Thermocouple tip adjusting the Multifunctional Control Pilot Adjuster as required refer Fig 4 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to required Heating On periods 6 3...

Страница 8: ... using a torch or similar examine the heat exchanger externally for signs of cracks or holes particularly around welded joints 8 1 9 Using a torch or similar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst again viewing through the Fan Aperture 8 1 10 Re...

Страница 9: ...ROLS CHECK 6 6 1 Ignite the Pilot burner 6 6 2 Set the TIME CONTROL to ON 6 6 3 Set the Room Thermostat slowly clockwise until the Main Burner ignites 6 6 4 Ensure that the fan starts to operate after a short period 6 6 5 When the temperature reaches the control setting check that the Main Burner extinguishes followed by the fan switching off after a short period 6 6 6 When the temperature falls b...

Страница 10: ...ROLS CHECK 6 6 1 Ignite the Pilot burner 6 6 2 Set the TIME CONTROL to ON 6 6 3 Set the Room Thermostat slowly clockwise until the Main Burner ignites 6 6 4 Ensure that the fan starts to operate after a short period 6 6 5 When the temperature reaches the control setting check that the Main Burner extinguishes followed by the fan switching off after a short period 6 6 6 When the temperature falls b...

Страница 11: ... using a torch or similar examine the heat exchanger externally for signs of cracks or holes particularly around welded joints 8 1 9 Using a torch or similar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst again viewing through the Fan Aperture 8 1 10 Re...

Страница 12: ...the Pilot Burner remains alight If the Pilot Burner extinguishes wait three minutes and repeat steps 6 3 4 and 6 3 5 until the Pilot Burner remains alight 6 3 6 Ensure that the pilot flame envelops the Thermocouple tip adjusting the Multifunctional Control Pilot Adjuster as required refer Fig 4 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to required Heating On periods 6 3...

Страница 13: ... Remove the appliance upper and lower doors 8 11 3 Disconnect the Summer circulation switch 8 11 4 Release the switch securing bezel and the remove switch 8 11 5 Refitting or replacement is in reverse order 8 12 FAN DELAY CONTROL AND LIMIT SWITCH REMOVAL 8 12 1 Ensure that the electrical supply is isolated 8 12 2 Remove the appliance lower and upper doors 8 12 3 Release the 2 x 4mm screws securing...

Страница 14: ...ty polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that the ventilation to the room or cupboard is adequat...

Страница 15: ... an existing flue system can be used Note Ventilation of the compartment room or internal space in which the appliance is to be installed must be checked for compliance with the requirements of BS 5440 Part 2 Ref Section 3 of these instructions and upgraded as necessary 5 1 11 Calculation method forflue sizing BS 5440 Part 1 AppendixA a This appendix provides a procedure for estimating whether a g...

Страница 16: ...ted from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number of fittings to minimize airflow resistance The base duct which equalizes the air pressure t...

Страница 17: ...pplicable only to dwellings of more than two storeys Combustible floors must be insulated from the heater 2 5 In slot fit installations for caravan installations see instructions packed with Slot Fit Kit TS30 or TSA30 the slot fit compartment must comply with the appropriate section of BS 5864 Side and rear clearances should be no less than 6mm 1 4 in 2 6 In freestanding installations see instruct...

Страница 18: ...18 ZZ1031 4 Fig 7 PRINCIPAL DIMENSIONS mm ...

Страница 19: ...Publication No ZZ 1031 4 August 2004 These instructions are to be left with the User or adjacent to the Gas Appliance 1 Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently If you have a problem in obtaining a spare part please contact Johnson and Starley Spares Department at the address below JOHNSON STARLEYLTD Telephone 01604 762881 Rhosili Road Brackmil...

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