background image

ZZ1031/4

6

Fig. 2

Worked example of equivalent flue height

5.2

ELECTRICAL:

5.2.1

Mains

.

a.

The heater is supplied with mains cable (PVC sheathed, heat resisting to 85

o

C), 3-core Brown-Blue-Green/

Yellow, 5A, 0.75mm

2

), connected to a terminal block and exiting through the heater at the right hand top. The

cable is suitable for a 230V 50Hz supply and shall be connected to the fixed wiring using a double pole
switched, fused spur, incorporating a protective earth link. The fuse fitted shall be rated 5A to BS 1362.
Connections shall be in accordance with the current edition of I.E.E. Regulations BS 7671.

b.

A 24V room thermostat (not supplied), that complies with BS 800, BS 3955 and BS 4201 is essential to ensure
close control of comfort conditions. An anticipator is located within the thermostat and is graded in amps.
The anticipator should be checked and adjusted to 0.2A.

1.6m

4.6m

H

a

 = 6.2m

Ridge Terminal

2 x 300 mm lengths

4 x 1000 mm lengths

45

O

 bend

45

O

 bend

2 x 300 mm lengths

300 mm length

Flue spigot

100 mm dia flue pipe

ZZ1031/4

13

8.10

TIME CONTROL REMOVAL:

8.10.1

Remove the Electrical Assembly as detailed in sect 8.9.

8.10.2

Disconnect the wiring from the Time Control connection block terminals as follows:

a.

BROWN

 conductor from terminal marked ‘

L

’,

a.

BLUE

 conductor from terminal marked ‘

N

’,

a.

GREEN/YELLOW

 conductor from terminal marked ‘

E

’,

a.

YELLOW 

conductor from terminal marked ‘

3

’,

a.

WHITE

 conductor from terminal marked ‘

4

’,

8.10.3

Release the 2 x securing screws situated on the lower face of the Time Control and remove by partially
withdrawing the bottom of the Time Control and then lifting upwards

8.10.3

Refitting or replacement is in reverse order.

8.10.4

Set the Time Control to the required ON and OFF times.

8.10.5

Set the Time Control to the correct time.

8.11

SUMMER CIRCULATION SWITCH REMOVAL:

8.11.1

Ensure that the electrical supply is isolated.

8.11.2

Remove the appliance upper and lower doors.

8.11.3

Disconnect the Summer circulation switch.

8.11.4

Release the switch securing bezel, and the remove switch.

8.11.5

Refitting or replacement is in reverse order.

8.12

FAN DELAY CONTROL AND LIMIT SWITCH REMOVAL:

8.12.1

Ensure that the electrical supply is isolated.

8.12.2

Remove the appliance lower and upper doors.

8.12.3

Release the 2 x 4mm screws securing the Limit Switch cover and withdraw the cover.

8.12.4

Disconnect the required control/switch.

8.12.5

Release the 2 x securing screws and remove the required control/switch.

8.12.6

Refitting or replacement is in reverse order.

8.13

TTB REMOVAL:

8.13.1

Ensure that the electrical supply is isolated.

8.13.2

Remove the appliance lower and upper doors.

8.13.3

Disconnect the Fan plug from the Electrical Assembly flying lead.

8.13.4

Release and remove the Fan securing screw and remove the Fan from the fan compartment.

8.13.5

Cover the aperture to the heat exchanger in the top shelf to prevent objects falling into the heat exchanger.

8.13.6

Release and remove the 6 x self tapping screws securing the fan compartment rear plate, and withdraw the rear
plate.

8.13.7

Hold the TTB mounting bracket and release the securing screw, rotate the bracket counter clockwise and
remove.

8.13.8

Disconnect the TTB, taking care to avoid pulling the wires through the grommet in the top of the heater cabinet.

8.13.9

Release the 2 x 4mm screws and remove the TTB.

8.13.10 Refitting or replacement is in reverse order.

8.14

HEAT EXCHANGER ACCESS:

8.14.1 Remove the Burner and Control Assembly as detailed in sect 8.2

8.14.2 Remove the Electrical Assembly and Time Control as detailed in sects 8.9 and 8.10.

8.14.3 Release the 2 x securing screws and remove the heat exchanger access cap and gasket.

8.14.4 Remove the heat exchanger baffle.

8.14.5 Reassembly is in reverse order.

NOTE: When reassembling, ensure that the baffle is pushed fully home and the access cap is fully sealed. In the event of
heat exchanger replacement being necessary, contact Johnson and Starley Service Department.

Содержание JB25P MK 5

Страница 1: ...Publication No ZZ 1031 4 August 2004 These instructions are to be left with the User or adjacent to the Gas Appliance 1 Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently If you have a problem in obtaining a spare part please contact Johnson and Starley Spares Department at the address below JOHNSON STARLEYLTD Telephone 01604 762881 Rhosili Road Brackmil...

Страница 2: ...pplicable only to dwellings of more than two storeys Combustible floors must be insulated from the heater 2 5 In slot fit installations for caravan installations see instructions packed with Slot Fit Kit TS30 or TSA30 the slot fit compartment must comply with the appropriate section of BS 5864 Side and rear clearances should be no less than 6mm 1 4 in 2 6 In freestanding installations see instruct...

Страница 3: ...ted from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number of fittings to minimize airflow resistance The base duct which equalizes the air pressure t...

Страница 4: ... an existing flue system can be used Note Ventilation of the compartment room or internal space in which the appliance is to be installed must be checked for compliance with the requirements of BS 5440 Part 2 Ref Section 3 of these instructions and upgraded as necessary 5 1 11 Calculation method forflue sizing BS 5440 Part 1 AppendixA a This appendix provides a procedure for estimating whether a g...

Страница 5: ...ty polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that the ventilation to the room or cupboard is adequat...

Страница 6: ... Remove the appliance upper and lower doors 8 11 3 Disconnect the Summer circulation switch 8 11 4 Release the switch securing bezel and the remove switch 8 11 5 Refitting or replacement is in reverse order 8 12 FAN DELAY CONTROL AND LIMIT SWITCH REMOVAL 8 12 1 Ensure that the electrical supply is isolated 8 12 2 Remove the appliance lower and upper doors 8 12 3 Release the 2 x 4mm screws securing...

Страница 7: ...the Pilot Burner remains alight If the Pilot Burner extinguishes wait three minutes and repeat steps 6 3 4 and 6 3 5 until the Pilot Burner remains alight 6 3 6 Ensure that the pilot flame envelops the Thermocouple tip adjusting the Multifunctional Control Pilot Adjuster as required refer Fig 4 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to required Heating On periods 6 3...

Страница 8: ... using a torch or similar examine the heat exchanger externally for signs of cracks or holes particularly around welded joints 8 1 9 Using a torch or similar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst again viewing through the Fan Aperture 8 1 10 Re...

Страница 9: ...ROLS CHECK 6 6 1 Ignite the Pilot burner 6 6 2 Set the TIME CONTROL to ON 6 6 3 Set the Room Thermostat slowly clockwise until the Main Burner ignites 6 6 4 Ensure that the fan starts to operate after a short period 6 6 5 When the temperature reaches the control setting check that the Main Burner extinguishes followed by the fan switching off after a short period 6 6 6 When the temperature falls b...

Страница 10: ...ROLS CHECK 6 6 1 Ignite the Pilot burner 6 6 2 Set the TIME CONTROL to ON 6 6 3 Set the Room Thermostat slowly clockwise until the Main Burner ignites 6 6 4 Ensure that the fan starts to operate after a short period 6 6 5 When the temperature reaches the control setting check that the Main Burner extinguishes followed by the fan switching off after a short period 6 6 6 When the temperature falls b...

Страница 11: ... using a torch or similar examine the heat exchanger externally for signs of cracks or holes particularly around welded joints 8 1 9 Using a torch or similar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst again viewing through the Fan Aperture 8 1 10 Re...

Страница 12: ...the Pilot Burner remains alight If the Pilot Burner extinguishes wait three minutes and repeat steps 6 3 4 and 6 3 5 until the Pilot Burner remains alight 6 3 6 Ensure that the pilot flame envelops the Thermocouple tip adjusting the Multifunctional Control Pilot Adjuster as required refer Fig 4 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to required Heating On periods 6 3...

Страница 13: ... Remove the appliance upper and lower doors 8 11 3 Disconnect the Summer circulation switch 8 11 4 Release the switch securing bezel and the remove switch 8 11 5 Refitting or replacement is in reverse order 8 12 FAN DELAY CONTROL AND LIMIT SWITCH REMOVAL 8 12 1 Ensure that the electrical supply is isolated 8 12 2 Remove the appliance lower and upper doors 8 12 3 Release the 2 x 4mm screws securing...

Страница 14: ...ty polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that the ventilation to the room or cupboard is adequat...

Страница 15: ... an existing flue system can be used Note Ventilation of the compartment room or internal space in which the appliance is to be installed must be checked for compliance with the requirements of BS 5440 Part 2 Ref Section 3 of these instructions and upgraded as necessary 5 1 11 Calculation method forflue sizing BS 5440 Part 1 AppendixA a This appendix provides a procedure for estimating whether a g...

Страница 16: ...ted from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number of fittings to minimize airflow resistance The base duct which equalizes the air pressure t...

Страница 17: ...pplicable only to dwellings of more than two storeys Combustible floors must be insulated from the heater 2 5 In slot fit installations for caravan installations see instructions packed with Slot Fit Kit TS30 or TSA30 the slot fit compartment must comply with the appropriate section of BS 5864 Side and rear clearances should be no less than 6mm 1 4 in 2 6 In freestanding installations see instruct...

Страница 18: ...18 ZZ1031 4 Fig 7 PRINCIPAL DIMENSIONS mm ...

Страница 19: ...Publication No ZZ 1031 4 August 2004 These instructions are to be left with the User or adjacent to the Gas Appliance 1 Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently If you have a problem in obtaining a spare part please contact Johnson and Starley Spares Department at the address below JOHNSON STARLEYLTD Telephone 01604 762881 Rhosili Road Brackmil...

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