background image

h. Pilot alight but main

i.

Mains electrical supply not

Check mains supply.

burner not igniting.

connected  to  heater.

ii.

Controls not demanding heat

Check that time control (if fitted) and
room thermostat are operating correctly.

iii.

T3.15A fuse failed.

Replace. If failure occurs again, check
wiring for short circuits.

iv.

Loose connection to room thermo- Check connections.
stat, Limit Switch, gas
control lead, time control, or
transformer.

v.

Transformer open circuit.

Check with test meter electrical assembly.

vi.

Multifunctional control faulty.

Replace Multifunctional control.

vii.

Limit Switch faulty.

Short circuit switch and replace if necessary.

viii. Spillage of flue gasses.

Carry out spillage test and rectify.

ix.

Spillage monitor device (TTB)

Replace

defective

x.

Room thermostat or external

Fit temporary loop in heater thermostat

wiring faulty.

socket. If heater ignites, external circuit
or room thermostat is faulty.

ZZ1031/4

4

5.1.10 It is recommended that at least 600mm of vertical flue should be provided from the top of the draught diverter

(for new installations this shall be incorporated into the flue design). However, when carrying out replacement
installations, an existing flue system may be encountered, where the vertical flue above the appliance to the first
bend is less than 600mm. In the first instance, the installer must judge whether this distance can be achieved
practicably by some means. Where this is not practicable, the existing flue system may be used, providing there is
no evidence of spillage from the old appliance (see 5.1.9 above). Every effort must be made, however, to ensure
that the existing flue complies in every other way with BS 5440 Part 1, including the visual inspection, flue flow
and spillage test described in clause 4.3.2 of the above standard. Flue configurations may be assessed in terms of
equivalent vertical height - details. For air heaters, the minimum equivalent vertical height is 1 metre. The
installer must make a judgement based on his knowledge and experience and the examination and testing
described above as to whether an existing flue system can be used.

Note:

Ventilation of the compartment, room or internal space in which the appliance is to be installed must be checked

for compliance with the requirements of BS 5440 Part 2 ( Ref. Section 3 of these instructions) and upgraded as
necessary.

5.1.11

Calculation method for flue sizing: (BS 5440: Part 1, Appendix A)

a.

This appendix provides a procedure for estimating whether a given flue design is likely to ensure full
clearance of combustion products.

b.

The procedure is based on calculating the ‘equivalent height’ of the flue under consideration, i.e. that
height of the straight vertical circular flue pipe of specific size which will produce the same flow rate as
the flue under consideration. The equivalent height is calculated from the formula:

                                 (K

i

 + K

)

 e

H

e

 = H

a

 x

                     (K

i

 + K

o

)

a

 - K

e

H

a

 + SumK

where:

H

e

 is the height of the equivalent flue;

H

is the vertical height of the actual or proposed flue;

K

i

 is the inlet resistance of the flue;

K

is the outlet resistance from the flue;

subscript e refers to the equivalent flue diameter;

subscript a refers to the actual or proposed flue diameter;

K

e

 is the resistance per unit length of the equivalent flue;

SumK is the resistance (other than the inlet and outlet resistance) of the actual or proposed flue.

Note:

 K and SumK are obtained from Table 2. K

o

 and K

i

 are obtained from Table 3.

c.

Table 2 gives resistance factors for common flue components for use in the formula. Table 3 contains the
appropriate inlet and outlet flue resistances. The flue is likely to be satisfactory if its equivalent height
exceeds 1 metre.

Component

Internal Size

Resistance

Component

Internal Size

Resistance

(mm)

Factor

(mm)

Factor

Flue Blocks

197 x 67

0.85  per metre

45

O

 Bend

100 mm pipe

0.61 per

231 x 65

0.65  run

125 mm pipe

0.25 fitting

317 x 63

0.35

150 mm pipe

0.12

140 x 102

0.60

197 x 67

0.30

200 x 75

0.60

231 x 65

0.22

183 x 90

0.45

317 x 63

0.13

Pipe

100

0.78

Raking block

Any

0.30 per block

125

0.25

150

0.12

Adaptor block

Any

0.50

Chimney

213 x 213

0.02

Terminal

100 mm ridge

2.5

125 mm ridge

1.0

90

O

 Bend

100 mm pipe

1.22 per

150 mm ridge

0.48

125 mm pipe

0.50 fitting

100 mm GCI

0.6

150 mm pipe

0.24

125 mm GCI

0.25

150 mm GCI

0.12

Table 2

Resistance factors for use in calculating equivalent heights

ZZ1031/4

15

Содержание JB25P MK 5

Страница 1: ...Publication No ZZ 1031 4 August 2004 These instructions are to be left with the User or adjacent to the Gas Appliance 1 Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently If you have a problem in obtaining a spare part please contact Johnson and Starley Spares Department at the address below JOHNSON STARLEYLTD Telephone 01604 762881 Rhosili Road Brackmil...

Страница 2: ...pplicable only to dwellings of more than two storeys Combustible floors must be insulated from the heater 2 5 In slot fit installations for caravan installations see instructions packed with Slot Fit Kit TS30 or TSA30 the slot fit compartment must comply with the appropriate section of BS 5864 Side and rear clearances should be no less than 6mm 1 4 in 2 6 In freestanding installations see instruct...

Страница 3: ...ted from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number of fittings to minimize airflow resistance The base duct which equalizes the air pressure t...

Страница 4: ... an existing flue system can be used Note Ventilation of the compartment room or internal space in which the appliance is to be installed must be checked for compliance with the requirements of BS 5440 Part 2 Ref Section 3 of these instructions and upgraded as necessary 5 1 11 Calculation method forflue sizing BS 5440 Part 1 AppendixA a This appendix provides a procedure for estimating whether a g...

Страница 5: ...ty polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that the ventilation to the room or cupboard is adequat...

Страница 6: ... Remove the appliance upper and lower doors 8 11 3 Disconnect the Summer circulation switch 8 11 4 Release the switch securing bezel and the remove switch 8 11 5 Refitting or replacement is in reverse order 8 12 FAN DELAY CONTROL AND LIMIT SWITCH REMOVAL 8 12 1 Ensure that the electrical supply is isolated 8 12 2 Remove the appliance lower and upper doors 8 12 3 Release the 2 x 4mm screws securing...

Страница 7: ...the Pilot Burner remains alight If the Pilot Burner extinguishes wait three minutes and repeat steps 6 3 4 and 6 3 5 until the Pilot Burner remains alight 6 3 6 Ensure that the pilot flame envelops the Thermocouple tip adjusting the Multifunctional Control Pilot Adjuster as required refer Fig 4 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to required Heating On periods 6 3...

Страница 8: ... using a torch or similar examine the heat exchanger externally for signs of cracks or holes particularly around welded joints 8 1 9 Using a torch or similar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst again viewing through the Fan Aperture 8 1 10 Re...

Страница 9: ...ROLS CHECK 6 6 1 Ignite the Pilot burner 6 6 2 Set the TIME CONTROL to ON 6 6 3 Set the Room Thermostat slowly clockwise until the Main Burner ignites 6 6 4 Ensure that the fan starts to operate after a short period 6 6 5 When the temperature reaches the control setting check that the Main Burner extinguishes followed by the fan switching off after a short period 6 6 6 When the temperature falls b...

Страница 10: ...ROLS CHECK 6 6 1 Ignite the Pilot burner 6 6 2 Set the TIME CONTROL to ON 6 6 3 Set the Room Thermostat slowly clockwise until the Main Burner ignites 6 6 4 Ensure that the fan starts to operate after a short period 6 6 5 When the temperature reaches the control setting check that the Main Burner extinguishes followed by the fan switching off after a short period 6 6 6 When the temperature falls b...

Страница 11: ... using a torch or similar examine the heat exchanger externally for signs of cracks or holes particularly around welded joints 8 1 9 Using a torch or similar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst again viewing through the Fan Aperture 8 1 10 Re...

Страница 12: ...the Pilot Burner remains alight If the Pilot Burner extinguishes wait three minutes and repeat steps 6 3 4 and 6 3 5 until the Pilot Burner remains alight 6 3 6 Ensure that the pilot flame envelops the Thermocouple tip adjusting the Multifunctional Control Pilot Adjuster as required refer Fig 4 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to required Heating On periods 6 3...

Страница 13: ... Remove the appliance upper and lower doors 8 11 3 Disconnect the Summer circulation switch 8 11 4 Release the switch securing bezel and the remove switch 8 11 5 Refitting or replacement is in reverse order 8 12 FAN DELAY CONTROL AND LIMIT SWITCH REMOVAL 8 12 1 Ensure that the electrical supply is isolated 8 12 2 Remove the appliance lower and upper doors 8 12 3 Release the 2 x 4mm screws securing...

Страница 14: ...ty polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that the ventilation to the room or cupboard is adequat...

Страница 15: ... an existing flue system can be used Note Ventilation of the compartment room or internal space in which the appliance is to be installed must be checked for compliance with the requirements of BS 5440 Part 2 Ref Section 3 of these instructions and upgraded as necessary 5 1 11 Calculation method forflue sizing BS 5440 Part 1 AppendixA a This appendix provides a procedure for estimating whether a g...

Страница 16: ...ted from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number of fittings to minimize airflow resistance The base duct which equalizes the air pressure t...

Страница 17: ...pplicable only to dwellings of more than two storeys Combustible floors must be insulated from the heater 2 5 In slot fit installations for caravan installations see instructions packed with Slot Fit Kit TS30 or TSA30 the slot fit compartment must comply with the appropriate section of BS 5864 Side and rear clearances should be no less than 6mm 1 4 in 2 6 In freestanding installations see instruct...

Страница 18: ...18 ZZ1031 4 Fig 7 PRINCIPAL DIMENSIONS mm ...

Страница 19: ...Publication No ZZ 1031 4 August 2004 These instructions are to be left with the User or adjacent to the Gas Appliance 1 Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently If you have a problem in obtaining a spare part please contact Johnson and Starley Spares Department at the address below JOHNSON STARLEYLTD Telephone 01604 762881 Rhosili Road Brackmil...

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