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TABLE OF CONTENTS

– JLG Lift –

31210162

SECTION - PARAGRAPH, SUBJECT

PAGE

SECTION - PARAGRAPH, SUBJECT

PAGE

4.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4 STEERING AND TRAVELLING (DRIVING) . . . . . . 4-5

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   4-6
Travelling (driving) . . . . . . . . . . . . . . . . . . . . . .   4-6
Drive Orientation System (DOS) . . . . . . . . . . .   4-7

4.5 RAISING AND LOWERING THE PLATFORM . . . . 4-7

Raising and lowering the mast . . . . . . . . . . . . 4-8
Raising and lowering the jib . . . . . . . . . . . . . . 4-8

4.6 SWINGING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.7 EMERGENCY CONTROL . . . . . . . . . . . . . . . . . . 4-10
4.8 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Overload Warning Light/Alarm (if equipped)   4-11
Tilt Warning Light/Alarm  . . . . . . . . . . . . . . . .   4-11
Slack Chain Warning Light/Alarm   . . . . . . . .   4-12
Gate Opening Warning Light (XL Basket Only)  4-13
Soft Touch Warning Light/Alarm (If equipped) 4-13

4.9 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)

(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

4.10 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . 4-14
4.11 BATTERY CHARGING. . . . . . . . . . . . . . . . . . . . . 4-14

Battery Charger Fault Code. . . . . . . . . . . . . . 4-16

4.12 TIE-DOWN/LIFT LUGS . . . . . . . . . . . . . . . . . . . . 4-17

Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

4.13 TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18

Electric Brake Release . . . . . . . . . . . . . . . . . . 4-19

SECTION - 5 - EMERGENCY PROCEDURES

5.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 INCIDENT NOTIFICATION. . . . . . . . . . . . . . . . . . .5-1
5.3 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . .5-1

Operator Unable to Control Machine. . . . . . . . 5-1
Platform or Jib Caught Overhead . . . . . . . . . . 5-2

5.4 PLATFORM MANUAL DESCENT. . . . . . . . . . . . . .5-2
5.5 EMERGENCY TOWING . . . . . . . . . . . . . . . . . . . . .5-2
5.6 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)

(IF EQUIPPED). . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR

MAINTENANCE

6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Other Publications Available . . . . . . . . . . . . . . 6-1

6.2 OPERATING SPECIFICATIONS. . . . . . . . . . . . . . .6-2
6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . .6-10
6.4 CHASSIS HOOD REMOVAL . . . . . . . . . . . . . . . .6-11
6.5 BATTERY MAINTENANCE. . . . . . . . . . . . . . . . . .6-12

Battery Maintenance and Safety Practices . . 6-12
Battery Voltage and Electrolyte Specific Gravity . 6-14

Содержание Toucan 12E

Страница 1: ...Operation and Safety Manual Original Instructions Keep this manual with the machine at all times TOUCAN 8E TOUCAN 20E S N A300052840 to present 31210162 February 01 2015 English Operation and Safety...

Страница 2: ......

Страница 3: ...e owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improv...

Страница 4: ...LL HAVE AN ORANGE BACKGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW...

Страница 5: ...S HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and Reliabilit...

Страница 6: ...FOREWORD d JLG Lift 31210162 REVISION LOG Original Issue August 03 2010 Manual Revised May 15 2012 Manual Revised May 13 2014 Manual Revised November 03 2014 Manual Revised February 01 2015...

Страница 7: ...g 2 1 Training Supervision 2 1 Operator Responsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 4 General 2 6 Function Check 2 7 Tilt Sensor Check 2 8 Overload Sensor...

Страница 8: ...DE MSSO IF EQUIPPED 4 13 4 10 SHUT DOWN AND PARK 4 14 4 11 BATTERY CHARGING 4 14 Battery Charger Fault Code 4 16 4 12 TIE DOWN LIFT LUGS 4 17 Tie Down 4 17 Lifting 4 17 4 13 TOWING 4 18 Electric Brake...

Страница 9: ...aces 6 25 Lifting Chains 6 26 6 9 OVERLOAD SYSTEM VERIFICATION IF EQUIPPED 6 27 6 10 TILT SENSOR VERIFICATION 6 28 6 11 SUPPLEMENTAL INFORMATION 6 29 6 12 DIAGNOSTIC TROUBLE CODES DTC 6 29 Introductio...

Страница 10: ...Slope 4 4 4 4 Steer Drive Controls 4 6 4 5 Drive Orientation System DOS 4 7 4 6 Lift Controls 4 7 4 7 Swing Control 4 9 4 8 Emergency Controls 4 10 4 9 Machine Tie Down 4 17 4 10 Lifting the Machine 4...

Страница 11: ...3 18 4 1 Battery Charger Fault Code 4 16 6 1 Operating Specifications And Dimensions 6 2 6 2 Dimensions 6 6 6 3 Tires Specifications 6 6 6 4 Drive Motors Hydraulic Power Unit 6 7 6 5 Battery Specifica...

Страница 12: ...TABLE OF CONTENTS vi JLG Lift 31210162 NOTES...

Страница 13: ...ration of the machine has been completed under the supervision of an experi enced and qualified operator If there are any questions with regard to safety training inspection maintenance application an...

Страница 14: ...the machine This machine can be operated in temperatures of 0o F to 104o F 20o C to 40o C Consult JLG for operation out side this range This machine must be used in a sufficient ambient light Machine...

Страница 15: ...ved material handling accessories When two persons are in the platform the operator shall be responsible for all machine operations Always ensure that power tools are properly stowed and never left ha...

Страница 16: ...s are closed and fastened in their proper position Keep both feet firmly positioned on the platform floor at all times Never use ladders boxes steps planks or similar items on platform to provide addi...

Страница 17: ...tional clearance is required for every additional 30 000 volts or less The minimum approach distance may be reduced if insu lating barriers are installed to prevent contact and the bar riers are rated...

Страница 18: ...Hazards The user should be familiar with the surface before driv ing Do not exceed the allowable sideslope and grade while driving Never exceed the maximum platform capacity Distribute loads evenly on...

Страница 19: ...crease of the area exposed to the wind will decrease stability Do not increase the platform size with unauthorized deck extensions or attachments If extending structure assembly or platform is in a po...

Страница 20: ...AND HAULING Never allow personnel in platform while towing lifting or hauling This machine should not be towed except in the event of emergency malfunction power failure or loading unload ing Refer t...

Страница 21: ...breeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0...

Страница 22: ...SECTION 1 SAFETY PRECAUTIONS 1 10 JLG Lift 31210162 NOTES...

Страница 23: ...employer and government regulations 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal function 6 The s...

Страница 24: ...tions for further requirements for aerial work platforms The frequency of inspections and mainte nance must be increased as necessary when the machine is used in a harsh or hostile environment if the...

Страница 25: ...Inspec tion SeeNote Inservice for3monthsor150hours which evercomesfirst or Outof servicefora periodofmorethan 3 months or Purchasedused Owner DealerorUser QualifiedJLGMechanic ServiceandMaintenanceMan...

Страница 26: ...l ANSI markets only and ANSI Manual of Responsibili ties ANSI markets only is enclosed in the weather resistant storage container 5 Walk Around Inspection Refer to Figure 2 1 6 Battery Charge as requi...

Страница 27: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31210162 JLG Lift 2 5 Figure 2 1 Daily Walk Around Inspection...

Страница 28: ...soles Placards secure and legible control levers and switches return to neutral and emergency stop switches function properly 3 Steering Assembly See inspection note 4 Wheel Tire Assemblies Properly s...

Страница 29: ...Figure 3 4 2 From the Platform Control Console a Ensure that the platform control console is firmly secured b Check that all guards protecting the switches are securely in place c Operate all function...

Страница 30: ...arm to ensure proper opera tion Wedge a block P N ST2741 located in the manual storage container to activate the tilt sensor and keep it tilted The tilt sensor is located on the chassis behind the rig...

Страница 31: ...ST2741 located in the manual storage container to activate the overload sensor and keep it activated Refer to Figure 2 3 1 From the Platform Control Console a Confirm an audible alarm sounds b Verify...

Страница 32: ...a slack chain sensor and keep it activated 1 From the Platform Control Console a Confirm an audible alarm sounds b Verify the slack chain indicator Red lights up c Check when the slack chain indicator...

Страница 33: ...nly Figure 2 5 XL Basket Check proper operation of the gate opening warning light and interlock Open each gate in turn 1 From the Platform Control Console a Ensure the gate open warning light is illum...

Страница 34: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 12 JLG Lift 31210162 NOTES...

Страница 35: ...els 2 SteeringWheels 3 Accessdoorto Pump Motor Control valves 4 Counterweight 5 Jib 6 Ground Control Panel 7 Telescopicmast 8 Platform 9 PlatformControlconsole 10 Manual StorageContainer 11 Accessdoor...

Страница 36: ...PRACTICES 3 2 CONTROLS AND INDICATORS TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CON TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELE...

Страница 37: ...ator MDI 4 Platform Off Ground Selector Switch 5 Machine Safety System Override MSSO If equipped 6 Battery Charger Status Indicators depending on equipment 7 Emergency Stop Switch 8 Function Enable Bu...

Страница 38: ...imum drive speed is reduced when the platform is out of transport position The wrench symbol is lit when a DTC Diagno sis Troubleshooting Code is displayed Five Digits Display In normal operating cond...

Страница 39: ...chine The switch must be turned clockwise to restore the machine functions 8 Function Enable Button A membrane switch that must be pushed in and held to enable the controls of the ground control stati...

Страница 40: ...the actuator when the platform is lowered to the desired level c Return the actuator to the battery storage compart ment after use 2 To lower the jib once the mast is fully retracted push in the manua...

Страница 41: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 31210162 JLG Lift 3 7 Jib Manual Descent Valve The jib manual descent button is located on the jib cylinder valve Figure 3 4 Jib Manual Descent Valve...

Страница 42: ...s are used in the event of total power failure to manually swing the superstructure Those devices are composed of a rotary valve 1 located on the pump motor control valves assembly to release the swin...

Страница 43: ...4 Turn the hand wheel clockwise to swing the structure to the right or turn the hand wheel counter clockwise to swing the structure to the left 5 When finished swinging fully close the rotary valve c...

Страница 44: ...IndicatorPanel 2 Emergency Stop Switch 3 TriggerSwitch 4 Drive Swing FunctionsController 5 Steer Switch 6 Mast JibFunctionEnableButton 7 MastLiftUp DownJoystickController 8 Jib Lift Up DownJoystick Co...

Страница 45: ...rmal operating condition which if not corrected may result in machine interruption or damage This indicator will be yellow Indicates important information regarding the operating condition i e procedu...

Страница 46: ...or will illuminate This is a signal for the operator to verify that the drive control is being operated in the proper direction i e drive controls reversed situations e Indicates that the chassis is o...

Страница 47: ...the control handle to the left to swing the superstructure to the left or toggle the control handle to the right to swing to the right 5 Steer Switch The thumb operated steer switch on top of the cont...

Страница 48: ...riv ing locate the black white orientation arrows on both the chassis and the platform controls Push and release the override switch and within 3 seconds slowly move the Drive Steer control to actuate...

Страница 49: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 31210162 JLG Lift 3 15 3 3 DECAL INSTALLATION Figure 3 8 Decal Installation Sheet 1...

Страница 50: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 3 16 JLG Lift 31210162 Figure 3 9 Decal Installation Sheet 2...

Страница 51: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 31210162 JLG Lift 3 17 Figure 3 10 Decal Installation Sheet 3...

Страница 52: ...132 8 1704016 1704016 1704016 1704016 1704016 29 AU2212 AU2212 AU2212 AU2212 AU2212 9 1704277 1704277 1704277 1704277 1704277 30 AU2134 AU2134 AU2134 AU2134 AU2134 10 1705803 1703785 1703785 1703785 1...

Страница 53: ...3 19 43 AU2228 AU2228 AU2228 AU2228 45 AU2206 AU2206 AU2206 AU2206 44 AU2229 AU2229 AU2229 AU2229 AU2229 46 Table 3 1 8E 20E Decal Installation Element 8E CE 20E ANSI 20E CSA 20E Spanish 20E Portugues...

Страница 54: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 3 20 JLG Lift 31210162 NOTES...

Страница 55: ...t and jib lift and swing and are to be used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so The Ground Control is also to be used in Pre Star...

Страница 56: ...SECTION 4 MACHINE OPERATION 4 2 JLG Lift 31210162 Figure 4 1 Position of Least BACKWARD stability Figure 4 2 Position of Least FORWARD stability...

Страница 57: ...ity and side slope Refer to Figure 4 3 Gradeability is the percent of grade of the incline the machine can climb Side slope is the angle of the surface the machine can be driven across Refer to Table...

Страница 58: ...SECTION 4 MACHINE OPERATION 4 4 JLG Lift 31210162 Figure 4 3 Grade and Side Slope...

Страница 59: ...PLATFORM MOVE MENT DOES NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED IF THE PLATFORM DOES NOT STOP WHEN CONTROL LEVER OR THE ENABLE BUTTON TRIGGER SWITCH IS RELEASED USE THE EMER GENCY STO...

Страница 60: ...in the opposite direction until the wheels are centered Travelling driving 1 With all control levers in neutral position squeeze and hold the trigger switch 1 on front of the joystick 2 Move the joys...

Страница 61: ...vate drive or steer 2 Before driving locate the black white directional arrows on both the chassis and the platform controls 3 Move the drive control joystick in a direction matching the directional a...

Страница 62: ...stance of travel of the joystick 5 Return the controller to its centered neutral position to stop then release the enable button Raising and lowering the jib 1 With all control levers in neutral posit...

Страница 63: ...SURROUNDING WALLS PARTITIONS AND EQUIPMENT Figure 4 7 Swing Control 1 With all control levers in neutral position squeeze and hold the trigger switch 1 on front of the joystick 2 Move the joystick to...

Страница 64: ...ound should the operator in the platform be unable to do so DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSON NEL IN THE PLATFORM EXCEPT IN AN EMERGENCY ENSURE THE AREA BENEATH THE PLATFORM IS FR...

Страница 65: ...position and the chassis is out of level an audible alarm will sound IF THE WARNING LIGHT IS ILLUMINATED WHEN THE MAST IS RAISED LOWER THE MAST AND REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE ELEVAT...

Страница 66: ...ings does not reveal any pos sible obstacle the alarm may have been triggered by the tele scopic mast jamming which could be due to A foreign body entering the guiding system A lack of lubrication see...

Страница 67: ...ANS FOR ACCESS TO AND EGRESS FROM THE PLATFORM Soft Touch Warning Light Alarm If equipped When the bumper under the work platform is against an obsta cle the YELLOW light indicator at platform control...

Страница 68: ...ry 4 11 BATTERY CHARGING NOTE Be sure that the machine is parked in a well ventilated area before charging begins ONLY PLUG THE CHARGER INTO A PROPERLY INSTALLED AND GROUNDED OUTLET DO NOT USE GROUND...

Страница 69: ...charger light s on the Ground Control Station will flash in sequence for two seconds 3 The batteries are fully charged when the green light on the battery charger status panel Ground Control Sta tion...

Страница 70: ...ypack notconnectedtochargerorbatteryvoltspercellisless than0 5VDC Checkthe batterypack and connections 3 Chargetime out Indicatesthebatteriesdidnotchargeintheallowedtime Thiscouldoccurifthebatteriesar...

Страница 71: ...wed position Machine must be tied down to the truck bed or trailer deck as shown in Figure 4 9 Figure 4 9 Machine Tie Down Lifting When lifting the machine Platform must be fully lowered in the stowed...

Страница 72: ...e 4 11 VERIFY THE CAPACITY OF THE FORK TRUCK AND OF ITS EQUIPMENT FORK LIFT ONLY AT THE DESIGNATED POINTS WHEN DRIVING THE FORK TRUCK KEEP THE WORK PLATFORM AS NEAR TO THE GROUND AS POSSIBLE BUT WITH...

Страница 73: ...old the enable push button 2 4 Depress the brake release button 3 for one second to release the brakes Once the brakes are released an acoustic discontinuous sound alarm is triggered 5 When finished t...

Страница 74: ...SECTION 4 MACHINE OPERATION 4 20 JLG Lift 31210162 NOTES...

Страница 75: ...8 hours of such an occur rence may void any warranty consideration on that particular machine FOLLOWING ANY INCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROL...

Страница 76: ...to be used to retrieve an operator that is pinned trapped or unable to operate the machine and the function controls are locked out from the platform due to a platform overload situation NOTE If the M...

Страница 77: ...e The maintenance portion of this section is intended as informa tion to assist the machine operator to perform daily mainte nance tasks only and does not replace the more thorough Preventive Maintena...

Страница 78: ...aximumStowedTravel Grade Gradeability ReferenceFigure4 3 25 14 25 14 MaximumStowedTravel Grade Sideslope Reference Figure 4 3 8 7 5 8 7 5 MaximumDriveSpeed Stowed MastElevated 5 50km h 0 75km h 3 4mph...

Страница 79: ...31210162 JLG Lift 6 3 Model TOUCAN 8E CE TOUCAN 8EXL CE TOUCAN 20E ANSI MaximumHydraulicPressure 16MPa 2320psi 16Mpa MaximumGroundBearing Pressure 18 2kg cm 270psi 19kg cm Electrical SystemVoltage 24...

Страница 80: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 4 JLG Lift 31210162 1 0 2 3 4 5 6 7 0 1 2 Figure 6 1 Range Diagram 8E 20E...

Страница 81: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 31210162 JLG Lift 6 5 Figure 6 2 Range Diagram 8E XL...

Страница 82: ...ght Elevated 6 15m 20 21 6 16m Working Height 8 15m 26 77 8 16m OverallStowedMachine Height 1 99m 6 59 2 01m OverallMachine Width 0 99m 3 25 0 99m OverallMachine Length 2 09m 2 35 m 6 85 2 09m Platfor...

Страница 83: ...Drive Motors Hydraulic Power Unit DESCRIPTION All Models DriveMotor Voltage 15VAC Power 0 85kW HydraulicPower Unit Motor Voltage 24VDC Power 3kW Pump Displacement 3 1cc rev 0 19 ci rev FlowRate 9 6l m...

Страница 84: ...kg Table 6 6 Lubrication Specifications KEY SPECIFICATIONS e g A Extreme Pressure MultiPurposeGrease MOBILUX EP2 COMPLEX EP2 B OpenGearLube MOBILTAC81 C NonDetergent MineralOil MOBIL DTE16M D Syntheti...

Страница 85: ...ype SyntheticBiodegradable Low Temperature Synthetic FoodCompatible ISOViscosityGrade 32cSt 32cSt 32cSt CinematicViscosity 20 C 4 F 1150cSt 428cSt 795cSt CinematicViscosity 0 C 32 F 280 cSt 127cSt 198...

Страница 86: ...igure 6 3 Operator Maintenance Lubrication Diagram 1 Battery 2 Oil Level Oil Filter 3 Tires Wheels 4 Overload System Spring Washer if equipped 5 Turntable Bearing Lubrication 6 Telescopic Mast Lubrica...

Страница 87: ...OOD REMOVAL Unscrew the four 4 retaining screws a Remove first the left chassis cover b Slide the cover to the rear of the machine 1 by approx 20 mm 1 then lift the cover to remove it completely Remov...

Страница 88: ...LLS WITH BAKING SODA AND WATER BATTERY ACID RELEASES AN EXPLOSIVE GAS WHILE CHARGING ALLOW NO OPEN FAMES SPARKS OR LIGHTED TOBACCO PRODUCTS IN THE AREA WHILE CHARGING BATTERIES CHARGE BATTERIES ONLY I...

Страница 89: ...ation Button 3 Flow Indicator filter Regularly Clean and dry the battery top Ensure the connections are clean and tight Drain the water that can accumulate at the bottom of the container electrolyte o...

Страница 90: ...once the charger has been unplugged and after the battery has been standing for at least 15 minutes Open the filling cap of the battery on which the red cable is connected B Using the hydrometer supp...

Страница 91: ...10162 JLG Lift 6 15 NOTE If important disparities are noticed between gravity volt age of different cells or if the gravity values are lower than 1 240kg l after a complete charge contact JLG Product...

Страница 92: ...e cap Use of a Battery in a Cold Environment Low temperatures decrease battery capacity The battery must be fully charged when the machine is operated in a cold envi ronment Battery Not Working Contin...

Страница 93: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 31210162 JLG Lift 6 17 Battery Troubleshooting...

Страница 94: ...heck Daily NOTE Check oil level with the wheels fully steered to the left 1 Locate the decal 1 on the tank 2 through the left mast hood a hole is intended to this purpose 2 The oil level in the tank m...

Страница 95: ...r unit 1 3 Wipe all dirt and debris from the filter plug 2 area 4 Unscrew the filter plug 2 5 Install a screw M6 in the threaded hole 3 of the filter and extract the filter 4 Use a container to collec...

Страница 96: ...s extremely important to apply and maintain proper mounting torque WHEEL LUG NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS BROKEN LUG NUTS AND POSSIBLE SEPARATION...

Страница 97: ...of operation 6 8 LUBRICATION NOTE Recommended lubricating intervals are based on machine operation under normal conditions For machines used in multi shift operations and or exposed to hostile enviro...

Страница 98: ...ped Spring washer stack lubrication is important to maintain over load system accuracy Coat the spring washers using a brush or by spraying Lube Points Spring Washers Capacity A R Lube D See Table 6 6...

Страница 99: ...move chassis hoods 2 From ground control station raise the mast to gain access to the turntable plate 3 Locate the access hole 1 on the turntable plate 4 Swing the structure to the right to gain acces...

Страница 100: ...each tooth Capacity A R Lube B See Table 6 6 Interval Every 1000 hours of operation 1 Remove chassis hoods 2 From ground control station raise the mast to gain access to the turntable plate 3 Remove...

Страница 101: ...A See Table 6 6 Interval Every 125 hours of operation or after each cleaning 1 From ground control station fully raise the mast 2 Clean the inside walls of the mast profiles to remove the old grease...

Страница 102: ...peration and every 125 hours of operation or every 30 days thereafter Lubricant can be applied manually with a brush or by spraying Apply lubricant longitudinally and transversally for the lubricant t...

Страница 103: ...ight on platform additional load not to exceed 30kg until the overload warning is activated RED light indicators at both the ground and the plat form control stations blink An audible alarm sounds All...

Страница 104: ...4 Using a jack of appropriate capacity lift the front on the chassis The tilt alarm must be activated within 0 2 below the value in Table 6 1 5 Place the spirit level perpendicular to the chassis and...

Страница 105: ...MDI For more information on the MDI refer to Section 3 For informa tion on the locations of any limit switches sensors refer to Sec tion 2 DTC s are sorted in groups by the first two digits which is...

Страница 106: ...ationshould resume after a powercycle Referproblemto aqualifiedJLGmechanic 0010 RUNNINGATCUTBACK OUT OFTRANSPORTPOSITION Drivespeedislimitedwhile themast iselevated Displaysontheanalyzeronly Fullystow...

Страница 107: ...lat form andreposition themachine toalevelsurface Fullystowthe platform Checkthatthetilt sensorissecurelymounted and its wireconnected ReferproblemtoaqualifiedJLGmechanic 0029 RUNNINGATCREEP MAX ELEVA...

Страница 108: ...TPERMANENTLY SELECTED The Steer RightSwitchwas closedduringpower upinplatformmode Checkifthesteerrightswitchisobstructedorjammed Referproblemto aqualifiedJLGmechanic 226 ACCELERATOR FAULTY WIPER OUTOF...

Страница 109: ...switchisobstructedor jammed ReferproblemtoaqualifiedJLGmechanic 2241 LIFTENABLESWITCH PERMANENTLY SELECTED The Lift Enable Switchwasclosedduringpower upinplatformmode Checkif theliftenable switchisobs...

Страница 110: ...NENTLY SELECTED The MastLift Up Switchwasclosedduring power upingroundmode Checkiftheconcernedswitchisdamaged obstructed orjammed Referproblemto aqualifiedJLGmechanic 2369 FUNCTIONPROBLEM MAST LIFTDOW...

Страница 111: ...witches is damaged obstructed orjammed ReferproblemtoaqualifiedJLGmechanic 2375 JIBSWITCH FAULTY The Jib Lift Up andDown Switchesareactive simultaneously Checkif one oftheconcerned switches is damaged...

Страница 112: ...problemhasbeen detected in this function Referproblemto aqualifiedJLGmechanic 2382 FUNCTIONPREVENTED OVERSWINGDETECTED The structure isswungbeyond thereartiresor furtherineither direction Ifthe struct...

Страница 113: ...his damaged obstructed orjammed ReferproblemtoaqualifiedJLGmechanic 2543 FUNCTIONPREVENTED CHAINSLACKDETECTED Slack wasdetectedinthemastchain Referto section4forthe requiredoperationsto clear thefault...

Страница 114: ...RMANENTLY OFF Thereisaproblem with thepower moduleline contactor control Referproblemto aqualifiedJLGmechanic DTC FAULT MESSAGE DESCRIPTION CHECK 321 LINE CONTACTORMISWIRED ONORWELDED Thereisaproblem...

Страница 115: ...TBRAKE OPEN CIRCUIT A problemhas been detectedin this function ReferproblemtoaqualifiedJLGmechanic 33100 JIBLIFTUPVALVE SHORTTO GROUND Aproblemhas been detectedin this function Referproblemtoaqualifie...

Страница 116: ...c 33356 STEERVALVE OPENCIRCUIT A problemhasbeendetected in this function Referproblemto aqualifiedJLGmechanic 33358 FLOWDIRECTIONVALVE SHORTTOGROUND Aproblemhasbeen detected in this function Referprob...

Страница 117: ...lemhas been detectedin this function ReferproblemtoaqualifiedJLGmechanic 33381 MASTERMODULEOUTPUTS SHORTTOBATTERY Aproblemhas been detectedin this function ReferproblemtoaqualifiedJLGmechanic 33382 SL...

Страница 118: ...blemto aqualifiedJLGmechanic 33390 LEFTBRAKERETURN SHORT TOGROUND Aproblemhasbeen detected in this function Referproblemto aqualifiedJLGmechanic 33391 RIGHTBRAKE RETURN SHORTTOBATTERY Aproblemhasbeen...

Страница 119: ...le leftcontroller hasreached thermalcutout Powerdownandallow to cool Do not operate inambientsover60 C 140 F ReferproblemtoaqualifiedJLGmechanic 4210 RIGHTDRIVEMOTORTOOHOT PLEASEWAIT The rightdrive mo...

Страница 120: ...441 BATTERYVOLTAGETOOLOW SYSTEMSHUTDOWN Aproblemhasbeendetectedwiththebatteriesor powermodule Recharge batteries Checkfordamagedbatteries batterycables orcon nections Checkbatterychargerfunction Be s...

Страница 121: ...Aproblemhasbeendetectedwiththebatteriesor powermodule Recharge batteries Checkfordamagedbatteries batterycables orcon nections Checkbatterychargerfunction Be suretoobserve indicatorsforatleast 30secon...

Страница 122: ...RIGHTSPEED SENSOR NOT RESPONDINGPROPERLY Aproblemhasbeen detected withtherightdrive motor speed sensor encoder Referproblemto aqualifiedJLGmechanic 4611 LEFTSPEED SENSOR NOT RESPONDINGPROPERLY Aprobl...

Страница 123: ...mtheSlaveModule leftcontroller ReferproblemtoaqualifiedJLGmechanic 6634 CANBUS COMM LOST The platformmodulefailedtoreceive messages fromboththe masterandthe slave modules ReferproblemtoaqualifiedJLGme...

Страница 124: ...LGmechanic 7724 LEFTMOTOR FEEDBACK FAILURE The left motorvoltage feedbackcircuitsaredam aged SlaveModule Referproblemto aqualifiedJLGmechanic 7725 PUMP MOTOR NOT RESPONDING The pump motorfeedbackisnot...

Страница 125: ...e pumpmotorvoltage outputislowerthan expected drivenby theMaster Module ReferproblemtoaqualifiedJLGmechanic 7732 STALLED RIGHTMOTOR The rightmotorhasbeen detectedstalled Ensurevehicle is not stuckonso...

Страница 126: ...atform Checkif theoverload switch isobstructed orjammed Referproblemto aqualifiedJLGmechanic 8210 OVERLOADSENSOR ERROR Inconsistencyintheoverloadsensorinformation Checkif theoverload switch isdamaged...

Страница 127: ...from thesteersensor Checkthesteersensor fordamage Checkthatthesteersensoris securelymounted ReferproblemtoaqualifiedJLGmechanic 8668 STEER SENSOR NOT CALIBRATED The steeringsensorhasnotbeencalibrated...

Страница 128: ...ic 9995 SLAVEMODULEEEPROM FAILURE Thereisan internalerrorin theSlaveModule left controller Cyclepower toclearthe fault Referproblemto aqualifiedJLGmechanic 9996 MASTERMODULEMEMORY FAILURE Thereisan in...

Страница 129: ...rproblemtoaqualifiedJLGmechanic 99103 SLAVEMODULEWATCHDOG RESET Thereisan internalerrorin theSlaveModule left controller Cyclepower toclearthefault ReferproblemtoaqualifiedJLGmechanic 99104 MASTERMODU...

Страница 130: ...ault Referproblemto aqualifiedJLGmechanic 99112 MASTERMODULE INTERNAL ERROR Thereisan internalerrorin theMaster Module rightcontroller Cyclepower toclearthe fault Referproblemto aqualifiedJLGmechanic...

Страница 131: ...fault ReferproblemtoaqualifiedJLGmechanic 99122 MASTERMODULE INTERNAL ERROR Thereisan internalerrorin theMasterModule rightcontroller Cyclepower toclearthefault ReferproblemtoaqualifiedJLGmechanic 991...

Страница 132: ...ault Referproblemto aqualifiedJLGmechanic 99130 MASTERMODULE INTERNAL ERROR Thereisan internalerrorin theMaster Module rightcontroller Cyclepower toclearthe fault Referproblemto aqualifiedJLGmechanic...

Страница 133: ...PAIR LOG 31210162 JLG Lift 7 1 SECTION 7 INSPECTION AND REPAIR LOG Typeof machine ________________________________________ MachineSerialNumber __________________________________ Table 7 1 Inspection a...

Страница 134: ...7 INSPECTION AND REPAIR LOG 7 2 JLG Lift 31210162 Name ______________________________________________ Signature _____________________________________________ Table 7 1 Inspection and Repair Log Date C...

Страница 135: ......

Страница 136: ...pohl Germany 49 0 421 69 350 20 49 0 421 69 350 45 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong 852 2639 5783 852 2639 5797 JLG Industries Italia s r...

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