SECTION 5 - HYDRAULICS
5-24
– JLG Lift –
3121160
Table 5-7. Actuator Response Is Sluggish
Item
Description
Action
Check external system relief valve setting.
Low external relief valve setting will slow down
system.
Adjust external relief valve setting per manufac-
turer’s recommendations. External relief setting
must be above Pressure Compensator setting for
proper operation.
Check Pressure Compensator and LS control
setting.
Low Pressure Compensator setting will prevent
the pump from achieving full stroke. Low Load
Sense setting will limit output flow.
Adjust Pressure Compensator and Load Sense
setting. Refer to Adjustments.
Check Load Sense control signal pressures.
Incorrect Load Sense signal will not allow pump to
operate correctly.
Inspect system, ensure that proper Load Sense
signal is transmitted to the pump.
Internal system leaks.
Worn internal parts will not allow the pump to
operate properly.
Refer to Authorized Service Center for repairs as
required.
Hydraulic fluid viscosity above acceptable limits.
Hydraulic fluid viscosity above acceptable limits
or low fluid temperature will not allow the pump to
fill or control to operate properly.
Allow system to warm up before operation or use
fluid with the appropriate viscosity grade for
expected operating temperatures.
Check external system valving.
Malfunctioning valving may not allow system to
respond properly.
Repair or replace system valving as required.
Check pump case pressure.
High case pressure will cause the system to be
sluggish.
Correct case drain line restrictions.
Check pump inlet pressure / vacuum.
High inlet vacuum will cause low output flow.
Correct inlet pressure conditions.
Table 5-8. System Operating Hot
Item
Description
Action
Check fluid level in reservoir.
Insufficient volume of hydraulic fluid will not meet
cooling demands of system.
Fill reservoir to proper level. Verify proper size of
reservoir.
Inspect heat exchanger. Check air flow and input
air temperature for the heat exchanger.
Insufficient air flow, high input air temperature, or
undersized heat exchanger will not meet cooling
demands of the system.
Clean, repair, or replace heat exchanger as
required. Verify proper size of heat exchanger.
Check external system relief valve setting.
Fluid passing through relief valve adds heat to
system.
Adjust external system relief valve setting per
manufacturer’s recommendations. External relief
valve setting must be above Pressure Compen-
sator setting for proper operation.
Check pump inlet pressure / vacuum.
High inlet vacuum adds heat to system.
Correct inlet pressure / vacuum conditions.
Содержание 740A
Страница 1: ...Service and Maintenance Manual Models 740A 740AJ P N 3121160 January 8 2013 ...
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Страница 20: ...xviii JLG Lift 3121160 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally ...
Страница 35: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 15 Figure 1 4 Torque Chart SAE Fasteners Sheet 1 of 3 ...
Страница 36: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121160 Figure 1 5 Torque Chart SAE Fasteners Sheet 2 of 3 ...
Страница 37: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 17 Figure 1 6 Torque Chart SAE Fasteners Sheet 3 of 3 ...
Страница 38: ...SECTION 1 SPECIFICATIONS 1 18 JLG Lift 3121160 Figure 1 7 Torque Chart METRIC Fasteners Sheet 1 of 3 ...
Страница 39: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 19 Figure 1 8 Torque Chart METRIC Fasteners Sheet 2 of 3 ...
Страница 40: ...SECTION 1 SPECIFICATIONS 1 20 JLG Lift 3121160 Figure 1 9 Torque Chart METRIC Fasteners Sheet 3 of 3 ...
Страница 50: ...SECTION 2 GENERAL 2 10 JLG Lift 3121160 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E ...
Страница 51: ...SECTION 2 GENERAL 3121160 JLG Lift 2 11 Figure 2 3 Engine Operating Temperature Specifications GM 4150548 E ...
Страница 52: ...SECTION 2 GENERAL 2 12 JLG Lift 3121160 NOTES ...
Страница 109: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 57 Figure 3 39 Swing Hub ...
Страница 111: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 59 Figure 3 40 Swing Brake Assembly Ausco Prior to S N 0300068040 ...
Страница 123: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 71 Figure 3 43 Swing Drive Hub Fairfield S N 0300068040 to Present ...
Страница 135: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 83 Figure 3 48 Rotary Coupling Port Location ...
Страница 138: ...SECTION 3 CHASSIS TURNTABLE 3 86 JLG Lift 3121160 A B D D B C Figure 3 51 Auxiliary Pump Sheet 1 of 2 ...
Страница 153: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 101 Figure 3 54 EFI Component Location ...
Страница 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3121160 Figure 3 55 ECM EPM Identification ECM EPM ...
Страница 167: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 115 Figure 3 59 Deutz EMR 2 Troubleshooting Flow Chart ...
Страница 168: ...SECTION 3 CHASSIS TURNTABLE 3 116 JLG Lift 3121160 Figure 3 60 Deutz EMR 2 Vehicle Side Connection Diagram ...
Страница 169: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 117 Figure 3 61 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2 ...
Страница 170: ...SECTION 3 CHASSIS TURNTABLE 3 118 JLG Lift 3121160 Figure 3 62 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2 ...
Страница 171: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 119 Figure 3 63 EMR 2 Engine Plug Pin Identification ...
Страница 172: ...SECTION 3 CHASSIS TURNTABLE 3 120 JLG Lift 3121160 Figure 3 64 EMR 2 Vehicle Plug Pin Identification ...
Страница 173: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 121 Figure 3 65 EMR2 Fault Codes Sheet 1 of 5 ...
Страница 174: ...SECTION 3 CHASSIS TURNTABLE 3 122 JLG Lift 3121160 Figure 3 66 EMR2 Fault Codes Sheet 2 of 5 ...
Страница 175: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 123 Figure 3 67 EMR2 Fault Codes Sheet 3 of 5 ...
Страница 176: ...SECTION 3 CHASSIS TURNTABLE 3 124 JLG Lift 3121160 Figure 3 68 EMR2 Fault Codes Sheet 4 of 5 ...
Страница 177: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 125 Figure 3 69 EMR2 Fault Codes Sheet 5 of 5 ...
Страница 236: ...SECTION 4 BOOM PLATFORM 4 20 JLG Lift 3121160 Figure 4 7 Boom Valve and Limit Switches Location 0271989 A ...
Страница 237: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 21 Figure 4 8 Transportation Switch Installation CE Only 0258384 A ...
Страница 238: ...SECTION 4 BOOM PLATFORM 4 22 JLG Lift 3121160 Figure 4 9 Tower Power Track Installation Sheet 1 of 2 ...
Страница 239: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 23 Figure 4 10 Tower Power Track Installation Sheet 2 of 2 ...
Страница 244: ...SECTION 4 BOOM PLATFORM 4 28 JLG Lift 3121160 Figure 4 14 Rotator Assembly HELAC ...
Страница 276: ...SECTION 4 BOOM PLATFORM 4 60 JLG Lift 3121160 THIS SENSOR ON NON ADE MACHINES ONLY Figure 4 21 UMS Sensor Location ...
Страница 277: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 61 ADE MACHINES NON ADE MACHINES Figure 4 22 UMS Module Location ...
Страница 286: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121160 NOTES ...
Страница 307: ...SECTION 5 HYDRAULICS 3121160 JLG Lift 5 21 Figure 5 17 Variable Displacement Pump Rexroth ...
Страница 316: ...SECTION 5 HYDRAULICS 5 30 JLG Lift 3121160 NOTES ...
Страница 319: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 3 Figure 6 2 ADE Block Diagram ...
Страница 325: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 9 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4 ...
Страница 328: ...SECTION 6 JLG CONTROL SYSTEM 6 12 JLG Lift 3121160 Figure 6 11 Control Module Location ...
Страница 374: ...SECTION 6 JLG CONTROL SYSTEM 6 58 JLG Lift 3121160 NOTES ...
Страница 381: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121160 JLG Lift 7 7 Figure 7 11 Connector Installation ...
Страница 400: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 26 JLG Lift 3121160 Figure 7 34 Hydraulic Schematic Sheet 1 of 6 ...
Страница 402: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 28 JLG Lift 3121160 Figure 7 36 Hydraulic Schematic Sheet 3 of 6 ...
Страница 404: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 30 JLG Lift 3121160 Figure 7 38 Hydraulic Schematic Sheet 5 of 6 ...
Страница 406: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121160 NOTES ...
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