SECTION 3 - CHASSIS & TURNTABLE
3-102
– JLG Lift –
3121160
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR
The manifold absolute pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP sensor signal voltage to the Engine Module varies
from below 2 volts at idle (high vacuum) to above 4 volts
with the ignition ON, engine not running or at wide-open
throttle (low vacuum).
The MAP sensor is used to determine the following:
• Engine vacuum level for engine control purposes.
• Barometric pressure (BARO)
If the Engine Module detects a voltage that is significantly
lower than the estimated MAP value for 2 or more consec-
utive seconds, DTC 14 will be set. A signal voltage signifi-
cantly higher than the estimated MAP value for 2 or more
consecutive seconds will set DTC 24.
ENGINE CONTROL MODULE (ECM)/ENGINE
PERFORMANCE MODULE (EPM)
The engine will be controlled by one of two different
Engine Modules. The Ford EFI engine was originally
equipped with an ECM. The EPM was developed to
replace the ECM and provide enhanced performance and
durability. To see the physical difference between the ECM
and EPM, refer to Figure 3-55., ECM/EPM Identification.
The Engine Module controls the following:
• Fuel metering system
• Ignition timing
• On-board diagnostics for engine functions
The Engine Module constantly observes the information
from various sensors. The Engine Module controls the
systems that affect engine performance. The Engine Mod-
ule performs the diagnostic function of the system. It can
recognize operational problems, alert the operator
through the Malfunction Indicator Lamp (MIL), and store
diagnostic trouble codes (DTCs). DTCs identify the prob-
lem areas to aid the technician in making repairs.
The Engine Module supplies either 5 or 12 volts to power
various sensors or switches. The power is supplied
through resistances in the Engine Module which are so
low in value that a test light will not light when connected
to the circuit. In some cases, even an ordinary shop volt-
meter will not give an accurate reading because its resis-
tance is too low. Therefore, a digital voltmeter with at least
10 meg ohms input impedance is required to ensure
accurate voltage readings. The Engine Module controls
output circuits such as the fuel injectors, electronic gover-
nor, etc., by control ling the ground or the power feed cir-
cuit through transistors or other solid state devices.
The Engine Module is designed to maintain exhaust emis-
sion levels to government mandated standards while pro-
viding excellent operation and fuel efficiency. The Engine
Module monitors numerous engine functions via elec-
tronic sensors such as the throttle position (TP) sensor
and the heated oxygen sensor (HO2S).
ENGINE MODULE INPUTS/OUTPUTS
Inputs—Operating Conditions
• Engine Coolant Temperature
• Crankshaft Position
• Exhaust Oxygen Content
• Manifold Absolute Pressure
• Battery Voltage
• Throttle Position
• Fuel Pump Voltage
• Intake Air Temperature
• Camshaft Position
Outputs - System Controlled
• Fuel Control
• Idle Air Control
• Electric Fuel Pump
• Diagnostics:
- Malfunction Indicator Lamp
- Data Link Connector (DLC)
Содержание 740A
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Страница 20: ...xviii JLG Lift 3121160 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally ...
Страница 35: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 15 Figure 1 4 Torque Chart SAE Fasteners Sheet 1 of 3 ...
Страница 36: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121160 Figure 1 5 Torque Chart SAE Fasteners Sheet 2 of 3 ...
Страница 37: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 17 Figure 1 6 Torque Chart SAE Fasteners Sheet 3 of 3 ...
Страница 38: ...SECTION 1 SPECIFICATIONS 1 18 JLG Lift 3121160 Figure 1 7 Torque Chart METRIC Fasteners Sheet 1 of 3 ...
Страница 39: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 19 Figure 1 8 Torque Chart METRIC Fasteners Sheet 2 of 3 ...
Страница 40: ...SECTION 1 SPECIFICATIONS 1 20 JLG Lift 3121160 Figure 1 9 Torque Chart METRIC Fasteners Sheet 3 of 3 ...
Страница 50: ...SECTION 2 GENERAL 2 10 JLG Lift 3121160 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E ...
Страница 51: ...SECTION 2 GENERAL 3121160 JLG Lift 2 11 Figure 2 3 Engine Operating Temperature Specifications GM 4150548 E ...
Страница 52: ...SECTION 2 GENERAL 2 12 JLG Lift 3121160 NOTES ...
Страница 109: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 57 Figure 3 39 Swing Hub ...
Страница 111: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 59 Figure 3 40 Swing Brake Assembly Ausco Prior to S N 0300068040 ...
Страница 123: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 71 Figure 3 43 Swing Drive Hub Fairfield S N 0300068040 to Present ...
Страница 135: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 83 Figure 3 48 Rotary Coupling Port Location ...
Страница 138: ...SECTION 3 CHASSIS TURNTABLE 3 86 JLG Lift 3121160 A B D D B C Figure 3 51 Auxiliary Pump Sheet 1 of 2 ...
Страница 153: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 101 Figure 3 54 EFI Component Location ...
Страница 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3121160 Figure 3 55 ECM EPM Identification ECM EPM ...
Страница 167: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 115 Figure 3 59 Deutz EMR 2 Troubleshooting Flow Chart ...
Страница 168: ...SECTION 3 CHASSIS TURNTABLE 3 116 JLG Lift 3121160 Figure 3 60 Deutz EMR 2 Vehicle Side Connection Diagram ...
Страница 169: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 117 Figure 3 61 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2 ...
Страница 170: ...SECTION 3 CHASSIS TURNTABLE 3 118 JLG Lift 3121160 Figure 3 62 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2 ...
Страница 171: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 119 Figure 3 63 EMR 2 Engine Plug Pin Identification ...
Страница 172: ...SECTION 3 CHASSIS TURNTABLE 3 120 JLG Lift 3121160 Figure 3 64 EMR 2 Vehicle Plug Pin Identification ...
Страница 173: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 121 Figure 3 65 EMR2 Fault Codes Sheet 1 of 5 ...
Страница 174: ...SECTION 3 CHASSIS TURNTABLE 3 122 JLG Lift 3121160 Figure 3 66 EMR2 Fault Codes Sheet 2 of 5 ...
Страница 175: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 123 Figure 3 67 EMR2 Fault Codes Sheet 3 of 5 ...
Страница 176: ...SECTION 3 CHASSIS TURNTABLE 3 124 JLG Lift 3121160 Figure 3 68 EMR2 Fault Codes Sheet 4 of 5 ...
Страница 177: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 125 Figure 3 69 EMR2 Fault Codes Sheet 5 of 5 ...
Страница 236: ...SECTION 4 BOOM PLATFORM 4 20 JLG Lift 3121160 Figure 4 7 Boom Valve and Limit Switches Location 0271989 A ...
Страница 237: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 21 Figure 4 8 Transportation Switch Installation CE Only 0258384 A ...
Страница 238: ...SECTION 4 BOOM PLATFORM 4 22 JLG Lift 3121160 Figure 4 9 Tower Power Track Installation Sheet 1 of 2 ...
Страница 239: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 23 Figure 4 10 Tower Power Track Installation Sheet 2 of 2 ...
Страница 244: ...SECTION 4 BOOM PLATFORM 4 28 JLG Lift 3121160 Figure 4 14 Rotator Assembly HELAC ...
Страница 276: ...SECTION 4 BOOM PLATFORM 4 60 JLG Lift 3121160 THIS SENSOR ON NON ADE MACHINES ONLY Figure 4 21 UMS Sensor Location ...
Страница 277: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 61 ADE MACHINES NON ADE MACHINES Figure 4 22 UMS Module Location ...
Страница 286: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121160 NOTES ...
Страница 307: ...SECTION 5 HYDRAULICS 3121160 JLG Lift 5 21 Figure 5 17 Variable Displacement Pump Rexroth ...
Страница 316: ...SECTION 5 HYDRAULICS 5 30 JLG Lift 3121160 NOTES ...
Страница 319: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 3 Figure 6 2 ADE Block Diagram ...
Страница 325: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 9 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4 ...
Страница 328: ...SECTION 6 JLG CONTROL SYSTEM 6 12 JLG Lift 3121160 Figure 6 11 Control Module Location ...
Страница 374: ...SECTION 6 JLG CONTROL SYSTEM 6 58 JLG Lift 3121160 NOTES ...
Страница 381: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121160 JLG Lift 7 7 Figure 7 11 Connector Installation ...
Страница 400: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 26 JLG Lift 3121160 Figure 7 34 Hydraulic Schematic Sheet 1 of 6 ...
Страница 402: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 28 JLG Lift 3121160 Figure 7 36 Hydraulic Schematic Sheet 3 of 6 ...
Страница 404: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 30 JLG Lift 3121160 Figure 7 38 Hydraulic Schematic Sheet 5 of 6 ...
Страница 406: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121160 NOTES ...
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