SECTION 3 - CHASSIS & TURNTABLE
3121160
– JLG Lift –
3-49
c.
Refer to the Torque Sequence diagram as
shown in Figure 3-38., Swing Bearing Torque
Sequence. Spray a light coat of Safety Solvent
13 on the new bearing bolts. Then apply a light
coating of Loctite #271 to the new bearing bolts,
and install the bolts and washers through the
frame and outer race of the bearing. Tighten the
bolts to an initial torque of 190 Ft. lbs. (260 Nm)
w/Loctite.
d.
Remove the lifting equipment from the bearing.
e.
Using suitable lifting equipment, carefully posi-
tion the turntable assembly above the machine
frame.
f.
Carefully lower the turntable onto the swing
bearing, ensuring that the scribed line of the
inner race of the bearing aligns with scribed line
on the turntable. If a new swing bearing is used,
ensure that the filler plug fitting is at 90 degrees
from the fore and aft center line of the turntable.
g.
Spray a light coat of Safety Solvent 13 on the
new bearing bolts. Then apply a light coating of
Loctite #271 to the new bearing bolts, and
install the bolts and washers through the turnta-
ble and inner race of the bearing.
h.
Following the Torque Sequence diagram shown
i n F i g u r e 3 - 3 8 . , S w i n g B e a r i n g To r qu e
Sequence., tighten the bolts to a torque of 190 ft.
lbs. (260 Nm) w/Loctite.
i.
Remove the lifting equipment.
j.
Install the rotary coupling retaining yoke brack-
ets, apply a light coating of Loctite #242 to the
attaching bolts and secure the yoke to the turn-
table with the mounting hardware.
k.
Connect the hydraulic lines to the rotary cou-
pling as tagged prior to removal.
l.
At ground control station, use boom lift control
to lower boom to stowed position.
m.
Using all applicable safety precautions, activate
the hydraulic system and check the swing sys-
tem for proper and safe operation.
Swing Bearing Torque Values
1.
Outer Race - 190 ft. lbs. (260 Nm) w/Loctite.
2.
Inner Race - 190 ft. lbs. (260 Nm) w/Loctite.
3.
See Swing Bearing Torquing Sequence.
CHECK THE INNER AND OUTER SWING BEARING BOLTS FOR
MISSING OR LOOSENESS AFTER FIRST 50 HOURS OF OPERA-
TION, AND EVERY 600 HOURS THEREAFTER.
3.13 SWING HUB (PRIOR TO S/N
0300068040)
Disassembly
1.
Loosen all 12 Cover Bolts (12) 8 (13) and drain the
oil from the unit.
2.
Remove the 12 Cover Bolts (12) 8 (13) and lift off the
Cover (6). Remove and discard the o-ring (5) from
the counterbore of the Cover (6).
3.
Remove the Input Gear (8) and Thrust Washer (10).
4.
Lift out the Carrier Assembly (3) and top Thrust
Washer (11). This Thrust Washer (11) may stick to
the inside of the Cover (6).
5.
Remove the Input Thrust Spacer (9).
6.
Lift out the Internal Gear (2) and Thrust Washer (11).
The Thrust Washer (11) may stick to the under side
of the Carrier (3).
7.
Remove the Retaining Ring (1I) from the Output
Shaft (1A) and discard.
EYE PROTECTION SHOULD BE WORN DURING RETAINING RING
(1L) REMOVAL.
8.
Remove Bearing Shim (1H) from the Output Shaft
(1A).
9.
The Output Shaft (1A) may now be pressed out of
the Hub (1G).
Содержание 740A
Страница 1: ...Service and Maintenance Manual Models 740A 740AJ P N 3121160 January 8 2013 ...
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Страница 20: ...xviii JLG Lift 3121160 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally ...
Страница 35: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 15 Figure 1 4 Torque Chart SAE Fasteners Sheet 1 of 3 ...
Страница 36: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121160 Figure 1 5 Torque Chart SAE Fasteners Sheet 2 of 3 ...
Страница 37: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 17 Figure 1 6 Torque Chart SAE Fasteners Sheet 3 of 3 ...
Страница 38: ...SECTION 1 SPECIFICATIONS 1 18 JLG Lift 3121160 Figure 1 7 Torque Chart METRIC Fasteners Sheet 1 of 3 ...
Страница 39: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 19 Figure 1 8 Torque Chart METRIC Fasteners Sheet 2 of 3 ...
Страница 40: ...SECTION 1 SPECIFICATIONS 1 20 JLG Lift 3121160 Figure 1 9 Torque Chart METRIC Fasteners Sheet 3 of 3 ...
Страница 50: ...SECTION 2 GENERAL 2 10 JLG Lift 3121160 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E ...
Страница 51: ...SECTION 2 GENERAL 3121160 JLG Lift 2 11 Figure 2 3 Engine Operating Temperature Specifications GM 4150548 E ...
Страница 52: ...SECTION 2 GENERAL 2 12 JLG Lift 3121160 NOTES ...
Страница 109: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 57 Figure 3 39 Swing Hub ...
Страница 111: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 59 Figure 3 40 Swing Brake Assembly Ausco Prior to S N 0300068040 ...
Страница 123: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 71 Figure 3 43 Swing Drive Hub Fairfield S N 0300068040 to Present ...
Страница 135: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 83 Figure 3 48 Rotary Coupling Port Location ...
Страница 138: ...SECTION 3 CHASSIS TURNTABLE 3 86 JLG Lift 3121160 A B D D B C Figure 3 51 Auxiliary Pump Sheet 1 of 2 ...
Страница 153: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 101 Figure 3 54 EFI Component Location ...
Страница 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3121160 Figure 3 55 ECM EPM Identification ECM EPM ...
Страница 167: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 115 Figure 3 59 Deutz EMR 2 Troubleshooting Flow Chart ...
Страница 168: ...SECTION 3 CHASSIS TURNTABLE 3 116 JLG Lift 3121160 Figure 3 60 Deutz EMR 2 Vehicle Side Connection Diagram ...
Страница 169: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 117 Figure 3 61 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2 ...
Страница 170: ...SECTION 3 CHASSIS TURNTABLE 3 118 JLG Lift 3121160 Figure 3 62 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2 ...
Страница 171: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 119 Figure 3 63 EMR 2 Engine Plug Pin Identification ...
Страница 172: ...SECTION 3 CHASSIS TURNTABLE 3 120 JLG Lift 3121160 Figure 3 64 EMR 2 Vehicle Plug Pin Identification ...
Страница 173: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 121 Figure 3 65 EMR2 Fault Codes Sheet 1 of 5 ...
Страница 174: ...SECTION 3 CHASSIS TURNTABLE 3 122 JLG Lift 3121160 Figure 3 66 EMR2 Fault Codes Sheet 2 of 5 ...
Страница 175: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 123 Figure 3 67 EMR2 Fault Codes Sheet 3 of 5 ...
Страница 176: ...SECTION 3 CHASSIS TURNTABLE 3 124 JLG Lift 3121160 Figure 3 68 EMR2 Fault Codes Sheet 4 of 5 ...
Страница 177: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 125 Figure 3 69 EMR2 Fault Codes Sheet 5 of 5 ...
Страница 236: ...SECTION 4 BOOM PLATFORM 4 20 JLG Lift 3121160 Figure 4 7 Boom Valve and Limit Switches Location 0271989 A ...
Страница 237: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 21 Figure 4 8 Transportation Switch Installation CE Only 0258384 A ...
Страница 238: ...SECTION 4 BOOM PLATFORM 4 22 JLG Lift 3121160 Figure 4 9 Tower Power Track Installation Sheet 1 of 2 ...
Страница 239: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 23 Figure 4 10 Tower Power Track Installation Sheet 2 of 2 ...
Страница 244: ...SECTION 4 BOOM PLATFORM 4 28 JLG Lift 3121160 Figure 4 14 Rotator Assembly HELAC ...
Страница 276: ...SECTION 4 BOOM PLATFORM 4 60 JLG Lift 3121160 THIS SENSOR ON NON ADE MACHINES ONLY Figure 4 21 UMS Sensor Location ...
Страница 277: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 61 ADE MACHINES NON ADE MACHINES Figure 4 22 UMS Module Location ...
Страница 286: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121160 NOTES ...
Страница 307: ...SECTION 5 HYDRAULICS 3121160 JLG Lift 5 21 Figure 5 17 Variable Displacement Pump Rexroth ...
Страница 316: ...SECTION 5 HYDRAULICS 5 30 JLG Lift 3121160 NOTES ...
Страница 319: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 3 Figure 6 2 ADE Block Diagram ...
Страница 325: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 9 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4 ...
Страница 328: ...SECTION 6 JLG CONTROL SYSTEM 6 12 JLG Lift 3121160 Figure 6 11 Control Module Location ...
Страница 374: ...SECTION 6 JLG CONTROL SYSTEM 6 58 JLG Lift 3121160 NOTES ...
Страница 381: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121160 JLG Lift 7 7 Figure 7 11 Connector Installation ...
Страница 400: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 26 JLG Lift 3121160 Figure 7 34 Hydraulic Schematic Sheet 1 of 6 ...
Страница 402: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 28 JLG Lift 3121160 Figure 7 36 Hydraulic Schematic Sheet 3 of 6 ...
Страница 404: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 30 JLG Lift 3121160 Figure 7 38 Hydraulic Schematic Sheet 5 of 6 ...
Страница 406: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121160 NOTES ...
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