SECTION 4 - BOOM & PLATFORM
4-44
– JLG Lift –
3121160
4.14 DRIVE CARD SETUP PROCEDURES
Lift, Swing, and Drive Cards
5.
Center the input potentiometers. Power up the card,
but do not start the engine. Place the common lead
of a voltmeter on pin #6 and place the other lead on
pin #8. Rotate the potentiometer, leaving the joy-
stick in the center position, until the voltmeter reads
2.5 volts. Secure the set screw on the potentiometer.
When the potentiometer is centered and the joystick
is in the center position, LED #3 should not be illu-
minated.
6.
Install test harness JLG P/N 4922012.
7.
Set the minimum and maximum currents. The input
potentiometer must be centered before continuing
with this procedure. Power up the card, but do not
start the engine. Place the current meter in series
with the “A” output. Turn P3 counter clockwise until
the adjustment potentiometer starts to click. This will
set to maximum current to its lowest value. Move the
joystick until LED #3 illuminates and hold the stick in
this position. Adjust P4 until the meter equals the
current setting range given inTable 4-2, Ramp Cur-
rent Setting Range. Rotating the adjustment potenti-
ometer clockwise will increase the current. This will
set the minimum current setting for the “A” output.
To set the maximum current for the “A” output, hold
the joystick in its maximum position. Turn P3 clock-
wise until the meter reading equals the setting in
Table 4-2, Ramp Current Setting Range. Follow the
same procedure for the “B” output. Use P8 for the
minimum current adjustment and P7 for the maxi-
mum current adjustment.
8.
Set the ramp up and the ramp down times. Step 2
must be performed before continuing with proce-
dure. Power up the card, but do not start the engine.
Place the current meter in series with the “A” output.
Move the joystick from the center position to the
extreme position. Watch the meter for the time it
takes the output to go to from 0 current to maximum
current. This is the ramp up time. Adjust P1 until this
time matches the time given inTable 4-3, Ramp time
Setting. Rotating the adjustment potentiometer
clockwise will increase the ramp time. To set the
ramp down time, hold the joystick in the extreme
position. Release the joystick and watch the meter
for the time it takes the output to go from the maxi-
mum current setting to 0 current. Adjust P2 until this
time matches the time in Table 4-3, Ramp time Set-
ting. Rotating the adjustment potentiometer clock-
wise will increase the ramp time. Follow the same
procedure for the “B” output. Use P5 for the ramp up
adjustment and P6 for the ramp down adjustment.
Flow Control Card
1.
Set the input potentiometer. Power up the card, but
do not start the engine. Place the common lead of a
voltmeter on pin #15 and place the other lead on pin
#8. Rotate the potentiometer and verify the input to
the card is 3.8 volts when the input potentiometer is
in its minimum position. Rotate the input potentiom-
eter to its maximum position and verify the input to
the card is 0 volts.
2.
Set the minimum and maximum current settings.
The input potentiometer must function properly
before continuing with this procedure. Turn P3 coun-
ter clockwise until the adjustment pot starts clicking.
Place a current meter in series with the “A” output.
Rotate the input potentiometer to its minimum set-
ting and operate the telescope function. Adjust P4
until the meter reading matches the setting in Table
4-2, Ramp Current Setting Range. This sets the min-
imum current setting for the card. Rotate the input
potentiometer to its extreme position and operate
the telescope function. Turn P3 clockwise until the
meter reading matches the setting in Table 4-2,
Ramp Current Setting Range. This sets the maxi-
mum current for the card.
3.
Set the ramp up and the down times. Step 2 must be
completed before continuing with this procedure.
Power up the card, but do not start the engine. Place
the current meter in series with the "A" output. Turn
the input potentiometer to its extreme position and
operate the telescope function. watch the meter for
the time it takes the output to go from 0 current to
maximum current. This is ramp up time. Adjust P1
until this time matches the time in Table 4-3, Ramp
time Setting. Rotating the adjustment potentiometer
clockwise will increase ramp time. To set the ramp
down time, hold the telescope function switch and
watch the time it takes the output to go from the
maximum current down to 0 current. This is the
ramp down time. Adjust P2 until this time matches
the setting time in Table 4-3, Ramp time Setting.
Rotating the adjustment potentiometer clockwise
will increase the ramp time.
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Страница 35: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 15 Figure 1 4 Torque Chart SAE Fasteners Sheet 1 of 3 ...
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Страница 38: ...SECTION 1 SPECIFICATIONS 1 18 JLG Lift 3121160 Figure 1 7 Torque Chart METRIC Fasteners Sheet 1 of 3 ...
Страница 39: ...SECTION 1 SPECIFICATIONS 3121160 JLG Lift 1 19 Figure 1 8 Torque Chart METRIC Fasteners Sheet 2 of 3 ...
Страница 40: ...SECTION 1 SPECIFICATIONS 1 20 JLG Lift 3121160 Figure 1 9 Torque Chart METRIC Fasteners Sheet 3 of 3 ...
Страница 50: ...SECTION 2 GENERAL 2 10 JLG Lift 3121160 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E ...
Страница 51: ...SECTION 2 GENERAL 3121160 JLG Lift 2 11 Figure 2 3 Engine Operating Temperature Specifications GM 4150548 E ...
Страница 52: ...SECTION 2 GENERAL 2 12 JLG Lift 3121160 NOTES ...
Страница 109: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 57 Figure 3 39 Swing Hub ...
Страница 111: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 59 Figure 3 40 Swing Brake Assembly Ausco Prior to S N 0300068040 ...
Страница 123: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 71 Figure 3 43 Swing Drive Hub Fairfield S N 0300068040 to Present ...
Страница 135: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 83 Figure 3 48 Rotary Coupling Port Location ...
Страница 138: ...SECTION 3 CHASSIS TURNTABLE 3 86 JLG Lift 3121160 A B D D B C Figure 3 51 Auxiliary Pump Sheet 1 of 2 ...
Страница 153: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 101 Figure 3 54 EFI Component Location ...
Страница 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3121160 Figure 3 55 ECM EPM Identification ECM EPM ...
Страница 167: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 115 Figure 3 59 Deutz EMR 2 Troubleshooting Flow Chart ...
Страница 168: ...SECTION 3 CHASSIS TURNTABLE 3 116 JLG Lift 3121160 Figure 3 60 Deutz EMR 2 Vehicle Side Connection Diagram ...
Страница 169: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 117 Figure 3 61 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2 ...
Страница 170: ...SECTION 3 CHASSIS TURNTABLE 3 118 JLG Lift 3121160 Figure 3 62 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2 ...
Страница 171: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 119 Figure 3 63 EMR 2 Engine Plug Pin Identification ...
Страница 172: ...SECTION 3 CHASSIS TURNTABLE 3 120 JLG Lift 3121160 Figure 3 64 EMR 2 Vehicle Plug Pin Identification ...
Страница 173: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 121 Figure 3 65 EMR2 Fault Codes Sheet 1 of 5 ...
Страница 174: ...SECTION 3 CHASSIS TURNTABLE 3 122 JLG Lift 3121160 Figure 3 66 EMR2 Fault Codes Sheet 2 of 5 ...
Страница 175: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 123 Figure 3 67 EMR2 Fault Codes Sheet 3 of 5 ...
Страница 176: ...SECTION 3 CHASSIS TURNTABLE 3 124 JLG Lift 3121160 Figure 3 68 EMR2 Fault Codes Sheet 4 of 5 ...
Страница 177: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 125 Figure 3 69 EMR2 Fault Codes Sheet 5 of 5 ...
Страница 236: ...SECTION 4 BOOM PLATFORM 4 20 JLG Lift 3121160 Figure 4 7 Boom Valve and Limit Switches Location 0271989 A ...
Страница 237: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 21 Figure 4 8 Transportation Switch Installation CE Only 0258384 A ...
Страница 238: ...SECTION 4 BOOM PLATFORM 4 22 JLG Lift 3121160 Figure 4 9 Tower Power Track Installation Sheet 1 of 2 ...
Страница 239: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 23 Figure 4 10 Tower Power Track Installation Sheet 2 of 2 ...
Страница 244: ...SECTION 4 BOOM PLATFORM 4 28 JLG Lift 3121160 Figure 4 14 Rotator Assembly HELAC ...
Страница 276: ...SECTION 4 BOOM PLATFORM 4 60 JLG Lift 3121160 THIS SENSOR ON NON ADE MACHINES ONLY Figure 4 21 UMS Sensor Location ...
Страница 277: ...SECTION 4 BOOM PLATFORM 3121160 JLG Lift 4 61 ADE MACHINES NON ADE MACHINES Figure 4 22 UMS Module Location ...
Страница 286: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121160 NOTES ...
Страница 307: ...SECTION 5 HYDRAULICS 3121160 JLG Lift 5 21 Figure 5 17 Variable Displacement Pump Rexroth ...
Страница 316: ...SECTION 5 HYDRAULICS 5 30 JLG Lift 3121160 NOTES ...
Страница 319: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 3 Figure 6 2 ADE Block Diagram ...
Страница 325: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 9 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4 ...
Страница 328: ...SECTION 6 JLG CONTROL SYSTEM 6 12 JLG Lift 3121160 Figure 6 11 Control Module Location ...
Страница 374: ...SECTION 6 JLG CONTROL SYSTEM 6 58 JLG Lift 3121160 NOTES ...
Страница 381: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121160 JLG Lift 7 7 Figure 7 11 Connector Installation ...
Страница 400: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 26 JLG Lift 3121160 Figure 7 34 Hydraulic Schematic Sheet 1 of 6 ...
Страница 402: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 28 JLG Lift 3121160 Figure 7 36 Hydraulic Schematic Sheet 3 of 6 ...
Страница 404: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 30 JLG Lift 3121160 Figure 7 38 Hydraulic Schematic Sheet 5 of 6 ...
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