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24

11.0

  Troubleshooting JWL-1840EVS/DVR Lathes 

11.1

  Electrical and mechanical 

Table 2 

Symptom Possible 

Cause 

Correction 

Motor fails to develop 
full power. 

Power line overloaded.  

Correct overload condition.  

Undersized wires in supply system, or 
extension cord is too long. 

Increase supply wire size. 

Low voltage. 

Request voltage check from power 
company and correct low voltage 
condition. 

Worn motor. 

Replace motor. 

Motor or spindle stalls 
or will not start. 

Excessive cut. 

Reduce depth of cut. 

Worn or broken belt. 

Replace belt. 

Improper cooling of motor. 

 

Blow out sawdust from motor housing 
fan. 

Worn spindle bearings. Replace 

bearings. 

Worn motor. 

Replace motor. 

Excessive vibration or 
noises. 

Workpiece warped, out of round, has 
major flaw, was improperly prepared for 
turning. 

Correct problem by planing or sawing 
workpiece, or discard entirely and use 
new workpiece.  

Spindle rotation too fast. 

Reduce speed. 

Worn spindle bearings. 

Replace spindle bearings. 

Drive belt misaligned or worn. 

Align belt. Replace if worn. 

Motor mount bolts are loose. 

Tighten bolts. 

Lathe on uneven surface. 

Adjust leveling feet. 

Tools tend to grab or 
dig in. 

Dull tools. 

Keep tools sharp. 

Tool rest set too low. 

Reposition tool rest height.  

Tool rest set too far from workpiece. 

Reposition tool rest closer to workpiece. 

Improper tool being used. 

Use correct tool for operation. 

Headstock moves 
when applying 
pressure with 
Tailstock. 

Locking handle not tight. 

Tighten handle. 

Excessive pressure being applied by 
tailstock.  

Slide headstock to left end, lock firmly, 
then apply pressure to workpiece with 
tailstock. Apply 

only

 sufficient force with 

tailstock to hold workpiece securely in 
place. 

Tailstock moves when 
applying pressure. 

Cam lock nut needs adjusting. 

Tighten cam lock nut. 

Excessive pressure being applied by 
tailstock. (Note: The screw action of the 
tailstock is capable of applying 
excessive pressure to workpiece and 
headstock. Apply only sufficient force by 
tailstock to hold workpiece securely in 
place. Excessive pressure can cause 
damage to machine.) 

Slide tailstock to right side of lathe 
against the stop. Move headstock into 
position and apply pressure to 
workpiece with tailstock. 

Lathe bed and tailstock mating surfaces 
are greasy or oily. 

 

Remove tailstock and clean surfaces 
with a cleaner/degreaser. Re-apply light 
coat of oil to lathe bed surface. 

Digital readout does 
not work. 

Digital sensor out of position or 
damaged (JWL-1840EVS). 

Open belt access and inspect sensor. 
Reposition or replace.  

 

WARNING:

  Some corrections may require a qualified electrician. 

 

Содержание JWL-1840DVR

Страница 1: ...x 40 Woodturning Lathe Models JWL 1840EVS JWL 1840DVR JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 719600 Ph 800 274 6848 Edition 3 01 2017 www jettools com Copyright 2017 JET JWL 1840...

Страница 2: ...upply 15 Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury 16 Keep visitors a safe distance from the work...

Страница 3: ...ier the cord Familiarize yourself with the following safety notices used in this manual This means that if precautions are not heeded it may result in minor injury and or possible machine damage This...

Страница 4: ...ace plate Installing removing 14 7 14 Checking center alignment 14 7 15 Speed Range Adjustment JWL 1840EVS only 14 8 0 Operating controls 15 8 1 AC Inverter JWL 1840EVS only 15 8 2 DVR JWL 1840DVR onl...

Страница 5: ...irements single phase 230V single phase 230V Starting amps 3 A 0 82 A Running amps no load 2 A 0 48 A Power transfer V belt V belt Drive electronic variable speed inverter control digital variable rel...

Страница 6: ...rest post diameter 1 in 25 4 mm 1 in 25 4 mm Leg footprint 54 x 20 in 1372 x 508 mm 54 x 20 in 1372 x 508 mm Bed length 53 in 1346 mm 53 in 1346 mm Bed width 7 1 8 in 181 mm 7 1 8 in 181 mm Bed gap 1...

Страница 7: ...running satisfactorily 2 Inspect contents for shipping damage if any is found report it to your distributor 3 Compare contents of shipping carton with the contents list in this manual Report shortage...

Страница 8: ...t leg casting 7 Install headstock tool support and tailstock and both studs O Figure 5 6 5 5 Tool shelf The tool shelf N can be mounted to either end of lathe with screws and washers HP004 5 5 6 Guard...

Страница 9: ...purchased separately See our website for information The spindle comparator consists of two centers inserted into the brackets at rear of lathe The comparator is used to mount a finished or reference...

Страница 10: ...grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connection of the equipment groun...

Страница 11: ...lockwise until it engages the threads Always engage locking handle A before operating lathe 7 2 Tailstock movement To slide tailstock push locking handle C Figure 7 3 down toward bed Push handle up to...

Страница 12: ...when turning off the bed using the headstock at an angle Make sure the clamp bushings K are pulled apart sufficiently to accept tool rest post Figure 7 6 7 7 Locking handles Locking handles such as H...

Страница 13: ...st the insertion by attempting to pull the center out of the quill by hand It should remain secure within the quill 3 Always tighten quill locking handle M once the live center has been properly posit...

Страница 14: ...ure 7 12 center alignment 3 View the center points from top and side to make sure they align 4 If centers do not align unlock headstock and pivot it slightly There should be enough play in headstock t...

Страница 15: ...tch to continue When turning with a face plate make sure both set screws on face plate are tight before reversing spindle direction Failure to comply may cause face plate to spin loose from spindle 8...

Страница 16: ...remove any rust spots and apply paste wax to prevent buildup of rust and finishes 5 Tool rest use a mill file to remove nicks and dings 6 Spindle tapers should be clean and free of dust and chips for...

Страница 17: ...e of checks cracks knots and other defects It should be cut 1 8 to 1 4 larger than the finished diameter and may require additional length so the ends can be removed later Larger stock should have the...

Страница 18: ...er clearance 12 Start lathe at lowest speed and bring it up to the appropriate RPM for the size of workpiece used Consult digital readout on the headstock Figure 9 5 9 5 Cutting Techniques 9 5 1 Rough...

Страница 19: ...ed depth as shown in Figure 9 8 Figure 9 8 5 Repeat from the left side The two cuts should meet at the bottom and leave a clean V cut 6 Additional cuts may be taken to add to either the depth or width...

Страница 20: ...is not a requirement but is handy when working on more than one piece at a time Rather than removing screws you simply open the chuck and change workpieces The most popular ones are four jaw scroll c...

Страница 21: ...8 long the size of the hole in the faceplate See Figure 9 10 This will allow centering the workpiece when the faceplate is attached NOTE If you plan to use a chuck turn a tenon of the appropriate leng...

Страница 22: ...nding and cause heat check in some woods 2 Begin with fine sandpaper 120 grit and progress through each grit using only light pressure Coarser sandpaper tends to leave deep scratches that are hard to...

Страница 23: ...lock loosen two set screws on spindle pulley E Figure 9 12 with 3mm hex key and slide spindle pulley into proper position Retighten set screws and disengage spindle lock When pulleys and belt are pro...

Страница 24: ...oo low Reposition tool rest height Tool rest set too far from workpiece Reposition tool rest closer to workpiece Improper tool being used Use correct tool for operation Headstock moves when applying p...

Страница 25: ...lso display when power is turned off Er14 PFC Fault Problem with power factor correction unit Repair is advised by qualified personnel Er50 Overheat Heatsink temperature exceeds allowable threshold Er...

Страница 26: ...650 900 10 to 12 255 540 750 12 to 14 220 460 640 14 to 16 190 400 560 16 to 20 175 325 450 20 to 24 175 260 375 13 0 Optional accessories These accessory items purchased separately can enhance the fu...

Страница 27: ...5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at...

Страница 28: ...WL1640EVS 127 Spindle Lock Pin 1 28 JWL1442 121 Bracket 1 29 4224B 143 Wear Resistant Washer 1 30 4224B 1122E Sliding Plate 1 31 TS 0253031 Socket Head Button Screw 10 24x1 2 6 32 JWL1640EVS PPA Pivot...

Страница 29: ...73 TS 0060061 Hex Bolt 3 8 16x1 1 4 2 74 JWL1442 164 Knock Out Rod 1 76 JWL1442 108 Wave Washer 1 77 JWL1642 196E Strain Relief PG 13 5 1 78 JWL1640EVS 178 Plate 1 79 TS 0206041 Socket Head Cap Screw...

Страница 30: ...30 14 2 1 JWL 1840DVR Headstock Assembly Exploded View...

Страница 31: ...1 30 4224B 1122E Sliding Plate 1 31 TS 0253031 Socket Head Button Screw 10 24x1 2 6 32 JWL1640EVS PPA Pivot Pin Assembly includes 33 thru 38 1 33 JWL1442 176 Index Bushing 1 34 JWL1640EVS 134 Pivot In...

Страница 32: ...270 Rubber Grip 1 82 JWL1640EVS 182 Rubber Grip 1 83 JWL1840DVR 183 Mounting Plate 1 84 TS 0253031 Socket Head Button Screw 10 24x1 2 3 86 TS 0733031 Ext Tooth Lock Washer 10 1 87 TS 0271111 Set Scre...

Страница 33: ...x1 2 4 9 JWL1640EVS 160 Pan Head Screw 10 24x1 1 10 JWL1640EVS CA Controller Assembly includes 11 thru 23 1 11 JWL1642 143 Variable Speed Knob 1 12 LM000066 Control Panel Label 1 13 JWL1640EVS 213 Mai...

Страница 34: ...34 14 4 1 JWL 1840DVR Controller Assembly Exploded View...

Страница 35: ...Cover 1 29 TS 1533042 Machine Screw M5 x 12 4 30 JWL1840DVR 230 Clamp PG 21 2 31 JWL1840DVR 231 Tube 1 32 JWL1840DVR 232 Ferrite Core 1 33 JWL1840DVR 233 Connection Cord Control Panel to HMI 1 34 4224...

Страница 36: ...36 14 5 1 JWL 1840EVS DVR Bed and Stand Assembly Exploded View...

Страница 37: ...ead Button Screw 10 32x5 8 1 24 JWL1015 137 Tailstock Lock Handle 1 25 JWL1840EVS 325 Tailstock Casting 1 26 JWL1440 226 Handwheel 1 27 JWL1442 211 Handle 1 28 TS 0267041 Set Screw 1 4 20x 3 8 2 29 JW...

Страница 38: ...bly OPTIONAL Parts List Index No Part No Description Size Qty 719401 20 Extension Bed w Post includes 1 thru 6 1 1 JWL1440 301 Extension Bed 20 1 2 TS 0209071 Socket Head Cap Screw 3 8 16x1 1 2 4 3 TS...

Страница 39: ...Screw 5 16 18 x 1 4 2 14 8 1 JWL 1840EVS DVR Comparator Kit OPTIONAL Exploded View 14 8 2 JWL 1840EVS DVR Comparator Kit OPTIONAL Parts List Index No Part No Description Size Qty 719601 Spindle Compar...

Страница 40: ...3 4 3 3 3 2 3 1 3 0 29 28 27 2 6 2 5 2 4 2 3 2 2 2 1 20 19 18 1 7 1 6 1 5 14 13 12 11 10 9 8 7 6 5 4 3 2 BRAKE RESISTOR purple Orange Red Brown Gray Red Orange Black Brown Yellow Blue Gray Purple Gre...

Страница 41: ...41 15 2 Schematic for JWL 1840DVR only...

Страница 42: ...42...

Страница 43: ...eeded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET...

Страница 44: ...44 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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