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General Information Continued 

 

Minimum/Maximum  Revolutions. 

Remember  that  the  Minimum  and  Maximum 

revolutions  are  the  motor  revolutions,  not  the  number  of  revolutions  of  the  bit,  or 
fastener. You may notice a difference in the Maximum revolution numbers when driving 
fasteners of the same length. This is due to the fact that the clutch has some “slack” 
caused  by  its  construction.  This  is  the  reason  you  need  to  drive  several  fasteners 
before  learning  a  joint.  This may  also  be  the  reason for  an error  on  a fastener  driven 
after running the tool in reverse when loosening or removing a fastener. 

 
Because the number of motor revolutions will be greater than the actual rotation of the 
fastener it is possible to “fine tune” the fastener to be able  to detect  the presence or 
absence of a washer or an improper length fastener in the joint 

 

If you are using a screw presenter to pick up the fasteners you should set the Minimum 
Revolutions  high  enough  so  that  when  the  trigger  is  pulled  to  rotate  the  bit  into  the 
head of the fastener to pick it out of the presenter, you don’t generate an error. 

 

Work Reset Timer and Reverse Count Timer 

When the last fastener in the batch has 

been  driven  properly,  the  green  (Pass)  LED  is  lit,  the  Buzzer  beeps  (if  enabled),  the 
Maximum Revolutions show on the display briefly, then a 0 is seen before the count is 
reset  to  the  starting  count.  The  Work  Reset  Timer  controls  how  long  the  green  LED 
stays lit, the buzzer beeps, and 0 remains on the display before  the counter resets to 
the starting count.  

 

The Reverse Count Timer sets a time period where removing a fastener will increase 
the count shown on the display by one. After this time period, removing a fastener will 
not affect the count. 

 

It is not necessary to set the Reverse Count Timer to use the Work Reset Timer but it 
is  necessary  to  set  the  Work  Reset  Timer  to  use  the  Reverse  Count  Timer.  In  order 
properly identify the removal of any screw in the batch, the Work Reset Timer must be 
set  Higher  than  the  Reverse  Count  Timer.  Otherwise  removing  the  final  screw  in  the 
assembly will not be recognized and the count will not be increased, but will be reset. 

Example; 

There are 5 screws in the batch, when the two timers are set properly and 4 

fasteners are driven correctly with the count showing 1, driving and removing the final 
fastener  will  reset  the  count  to  1.  When  the  two  timers  are  set  improperly  and  4 
fasteners are driven correctly with the count showing 1, driving and removing the final 
fastener resets the count to 5 

 

Re-Hit  Timer. 

In some applications it may be desirable to pull the trigger a  second or 

third  time  after  the  initial  clutch  shut  off  to  properly  clamp  a  gasket  or  lock  washer. 
Setting the Re-Hit timer will allow this practice without registering an error, lighting the 
Red (Fail) LED or sounding the buzzer. 
 
 

Содержание ASG HIOS BLG BC2

Страница 1: ...Page 1 HIOS BLG BC2 Programming Instructions Dec 2015 ...

Страница 2: ...nctions 7 10 Enable or Disable Error Proofing 7 Fastener Count 7 Setting the Minimum Revolutions 8 Setting the Maximum Revolutions 8 Setting the Work Reset Timer 8 Setting the Reverse Count timer 8 Setting the Buzzer 9 Setting the Min Max Alarm Buzzer 9 Viewing the Cycle Totals 9 Adjust the Re Hit Timer 10 Additional Common functions 10 Reset the Count 10 Exiting the User Interface Saving Changes ...

Страница 3: ...perly driven fasteners BC2 tools also feature an optional I O capability which when combined with a PLC can provide full process control User Interface Display and Button Functions The BC2 interface will show numbers letters or symbols depending what mode the system is in It also contains red FAIL LED a green PASS LED and 3 programing buttons F1 F2 F3 complete the BC2 tool interface 1 Screw Count ...

Страница 4: ...ns to change the values in the Set Up Function Some values are limited depending on the function being set Press and hold the F2 button until r 0 is displayed and the Pass Fail lights blink This will put the tool in the joint learning mode 5 Pass LED When the fastener is driven properly the Green LED is lit 6 Fail LED When the fastener is not driven properly the Red LED is lit The LED will remain ...

Страница 5: ...ged by the selected Example Say the reference values for an acceptable fastener are Min 90 and Max 120 and the range selected is 0 Any fastener driven where the motor turns between 91 and 119 revolutions and the clutch shuts off will result in a Pass or Green LED Fewer than 90 or more than 120 revolutions will result in a Fail or Red LED If the motor is run for 90 revolutions or more and the trigg...

Страница 6: ...er or an improper length fastener Navigating the User Interface The following shows the different displays as seen in the order they appear as you scroll through the different functions by pressing and releasing the F1 button The numbers shown in the display drawings below are the factory default settings and will change to reflect the values you choose for your application Instructions on how to ...

Страница 7: ...ing press and hold F1 for more than 2 seconds The letter P will show on the display until the button is released When the button is released either the word On or OFF will show on the display Press and release F3 to toggle between On and OFF Press and hold F1 for more than 2 seconds to save and exit When OFF is selected the tool will operate like a regular driver 2 Fastener count see screen 3 on p...

Страница 8: ...lutions on the display while the fastener is being driven then the total number of actual motor revolutions will stay visible for a moment before the display defaults to the remaining fastener count 5 Setting the Work Reset Timer see screen 6 on page 6 Get to screen 6 with 1 0 showing with the 0 flashing on the display by following the instructions for navigating on page 6 The Work Reset Timer con...

Страница 9: ...nstructions on pages 6 7 The Min Max Alarm Buzzer can be set as an alarm to alert when the Trigger is released or the clutch activates and the motor revolutions are below the Minimum number set or above the Maximum number set The chart below shows what each digit controls 1st digit ones place 0 Neither the Minimum or the Maximum Alarms will sound 1 Only the Minimum Alarm will sound 2 Only the Maxi...

Страница 10: ... all fasteners have been installed the count can be reset to the starting number at any time To reset the count press and hold F3 for more than 2 seconds The word HIOS will scroll across the display and the display will reset to the starting count 2 Exiting the User Interface exiting also saves any changes made to the values The User Interface can be exited at any particular point without scrollin...

Страница 11: ...en a 0 is seen before the count is reset to the starting count The Work Reset Timer controls how long the green LED stays lit the buzzer beeps and 0 remains on the display before the counter resets to the starting count The Reverse Count Timer sets a time period where removing a fastener will increase the count shown on the display by one After this time period removing a fastener will not affect ...

Страница 12: ...o add I O capability data capturing capability and the ability for process control by interfacing with a PLC or other controls 65665 BLG BC2 I O Cable with sample software 65664 BLG IO Pro 1I O Box ESD Properties BLG tool Housings are constructed with Anti Electrostatic Resin The surface resistance is less than 3x1012 Ω RoHs BLG Tools are RoHs Compliant ...

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