4 - 1
Main Relief Valve Pressure
Note:-
P1 refers to test point on pump.
1.
Prepare the machine
Put the operator levers into neutral, lower the gate lock
lever.
Start the engine and place the machine on level ground,
lower and open the dipper and set the bucket on the
ground. Stop the engine. Release the hydraulic oil tank
pressure.
(See
Releasing Tank Pressure
).
1.1
Connect a 0-400 bar (0-6000 lb/in
2
) pressure gauge and
adaptor to the P1 pressure test point, see
A
.
1.2
Start the engine, and confirm that the engine is at its
maximum no-load speed and it is in the
S
mode.
1.3
Operate the dipper and read the pressure gauge with the
ram at end of stroke.
2. High Pressure Setting
(Pressure raising)
a.
Release lock nut
B
and tighten the adjusting screw
C
until the piston
E
touches the inner face marked *,
make sure, when locking screw
C
with lock nut
B
,
that nut
F
does not turn.
b.
Tighten plug
D
and adjust the pressure
(while
watching the pressure gauge and gradually
tightening plug
D
)
. After setting the pressure, 338
bar ± 19 bar(4977 lb/in
2
± 284.4 lb/in
2
), lock with
nut
G
.
3. Low pressure setting
(Standard)
a.
Adjust the pressure as in the high pressure setting
above by loosening plug
D
. If the plug
C
is also
loosened, the piston
E
moves to the plug
C
the
spring loading is reduced.
b.
Pressure is therefore reduced. The setting pressure
is 314 bar ± 19 bar (4621 lb/in
2
± 284.4 lb/in
2
).
Note:
The pressure is adjusted 209 bar (3086 lb/in
2
) per
revolution.
c.
Lock with the plug
B.
4. Stop the engine
5. Confirmation of the rated pressure
a.
Start the engine, raise the r.p.m to maximum in the
S
mode, operate the pressure raising switch in the RH
Joystick and check for leakage at the adjusted points.
b.
Operate the dipper, hold the service in the stalled
position and then stop the control at the standard
pressure.
c.
Press the pressure raising switch on the RH Joystick
and check the pressure.
d.
If it needs adjusting, repeat the procedure from
step 1.3.
6.
Stop the engine and relieve the pressure in the hydraulic
oil tank
(see
Releasing Tank Pressure
)
. Remove the
pressure gauge and adaptor and reconnect the hose.
Section E
Hydraulics
9803/6400
Section E
4 - 1
Issue 2*
Pressure Testing
B
A
*
*
*
*
*
*
*
Содержание JS 200 Series
Страница 57: ...9 1 Section 3 Routine Maintenance 9803 6400 Section 3 9 1 Issue 2 Component Location Diagram...
Страница 67: ...2 1 Section B Body Framework 9803 6400 Section B 2 1 Issue 2 Undercarriage Dimensions JS200 JS220...
Страница 68: ...2 2 Section B Body Framework 9803 6400 Section B 2 2 Issue 2 Undercarriage Dimensions JS200LC JS220LC...
Страница 69: ...2 3 Section B Body Framework 9803 6400 Section B 2 3 Issue 2 Undercarriage Dimensions JS240 JS260...
Страница 70: ...2 4 Section B Body Framework 9803 6400 Section B 2 4 Issue 2 Undercarriage Dimensions JS240LC JS260LC...
Страница 113: ......
Страница 137: ...5 3 Section C Electrics 9803 6400 Section C 5 3 Issue 2 Pump Control FLOW CHART...
Страница 140: ...5 6 Section C Electrics 9803 6400 Section C 5 6 Issue 1 Pump Control Cushioned Boom Starting continued Flow Chart...
Страница 143: ...5 9 Section C Electrics 9803 6400 Section C 5 9 Issue 1 Pump Control Pressure Increasing System continued Flow Chart...
Страница 150: ...5 16 Section C Electrics 9803 6400 Section C 5 16 Issue 1 Pump Control Power Supply Cut Delay Flow Chart...
Страница 154: ...5 20 Section C Electrics 9803 6400 Section C 5 20 Issue 1 Pump Control Swing brake Swing lock continued Flow Chart...
Страница 155: ...5 21 Section C Electrics 9803 6400 Section C 5 21 Issue 1 Pump Control Lever Lock Circuit Diagram Time Chart...
Страница 157: ...5 22 Section C Electrics 9803 6400 Section C 5 22 Issue 1 Pump Control Lever Lock continued Flow Chart...
Страница 201: ...10 7 Section C Electrics 9803 6400 Section C 10 7 Issue 1 CAPs II Diagnostic system K C...
Страница 215: ...Section E Section E Hydraulics 9803 6400 Issue 2 3 2 3 2 Schematics...
Страница 217: ...Section E Section E 9803 6400 Issue 2 3 3 3 3 Hydraulics Schematics...
Страница 218: ...3 5 Section E Hydraulics 9803 6400 Section E 3 5 Issue 1 Schematics Shuttle Block JS200 JS240...
Страница 232: ...10 1 Section E Hydraulics 9803 6400 Section E 10 1 Issue 1 Hydraulic Pump JS200 JS240...
Страница 233: ...10 2 Section E Hydraulics 9803 6400 Section E 10 2 Issue 1 Hydraulic Pump JS200 JS240...
Страница 234: ...10 3 Section E Hydraulics 9803 6400 Section E 10 3 Issue 1 Hydraulic Pump JS200 JS240...
Страница 263: ...30 2 Section E Hydraulics 9803 6400 Section E 30 2 Issue 1 Control Valve JS200 JS240...
Страница 264: ...30 3 Section E Hydraulics 9803 6400 Section E 30 3 Issue 1 Control Valve JS200 JS240...
Страница 265: ...30 4 Section E Hydraulics 9803 6400 Section E 30 4 Issue 1 Control Valve JS200 JS240...
Страница 266: ...30 5 Section E Hydraulics 9803 6400 Section E 30 5 Issue 1 Control Valve JS200 JS240...
Страница 267: ...30 6 Section E Hydraulics 9803 6400 Section E 30 6 Issue 1 Control Valve JS200 JS240...
Страница 268: ...30 7 Section E Hydraulics 9803 6400 Section E 30 7 Issue 1 Control Valve JS200 JS240...
Страница 276: ...31 8 Section E Hydraulics 9803 6400 Section E 31 8 Issue 1 Control Valve JS200 JS240 Operation continued...
Страница 277: ...31 9 Section E Hydraulics 9803 6400 Section E 31 9 Issue 1 Control Valve JS200 JS240 Operation continued...
Страница 278: ...31 10 Section E Hydraulics 9803 6400 Section E 31 10 Issue 1 Control Valve JS200 JS240 Operation continued Travel Fig 4...
Страница 279: ...31 11 Section E Hydraulics 9803 6400 Section E 31 11 Issue 1 Control Valve JS200 JS240 Operation continued...
Страница 280: ...31 12 Section E Hydraulics 9803 6400 Section E 31 12 Issue 1 Control Valve JS200 JS240 Operation continued...
Страница 281: ...31 13 Section E Hydraulics 9803 6400 Section E 31 13 Issue 1 Control Valve JS200 JS240 Operation continued...
Страница 282: ...31 14 Section E Hydraulics 9803 6400 Section E 31 14 Issue 1 Control Valve JS200 JS240 Operation continued...
Страница 283: ...31 15 Section E Hydraulics 9803 6400 Section E 31 15 Issue 1 Control Valve JS200 JS240 Operation continued...
Страница 286: ...31 18 Section E Hydraulics 9803 6400 Section E 31 18 Issue 1 Control Valve JS200 JS240 Operation continued...
Страница 314: ...50 2 Section E Hydraulics 9803 6400 Section E 50 2 Issue 1 Solenoid Valve 8 spool JS200 JS240 Schmatics Technical Data...
Страница 327: ...51 12 Section E Hydraulics 9803 6400 Section E 51 12 Issue 1 Solenoid Valve 8 spool...
Страница 328: ...55 1 Schematic Section E Hydraulics 9803 6400 Section E 55 1 Issue 1 Shuttle Valve...
Страница 330: ...55 3 Schematic Section E Hydraulics 9803 6400 Section E 55 3 Issue 1 Cushion Valves...
Страница 363: ...75 10 Section E Hydraulics 9803 6400 Section E 75 10 Issue 1 Hydraulic Rams Ram Piston Head Nut JS00980...
Страница 442: ...2 2 Schematics specifications Section F Transmission 9803 6400 Section F 2 2 Issue 1 Motor Gearbox...
Страница 452: ...3 10 Section F Transmission 9803 6400 Section F 3 10 Issue 1 Motor Gearbox Fig 8 1 1st Speed Fixed Mode...
Страница 481: ...7 15 Section F Transmission 9803 6400 Section F 7 15 Issue 2 Motor...
Страница 482: ...7 16 Section F Transmission 9803 6400 Section F 7 16 Issue 1 Motor...
Страница 530: ...Contents Page No Routine Maintenance See Section 3 Technical Data 1 1 i Engine 9803 6400 i Issue 1 Section K Section K...