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10 MAINTENANCE & LUBRICATION CHARTS

28

10

MAINTENANCE & LUBRICATION CHARTS

10.1 GENERAL ________________________________________________________________

The mower was designed for minimum lubrication. Over
greasing will produce high loads on the bearings and
engine; thereby reducing the performance of the
machine.

All maintenance intervals must be performed more
frequently when operating in extremely dusty conditions.

1.

Always clean grease fittings before and after lubrication.

2.

Lubricate with grease that meets or exceeds NLGI
Grade 2 LB specifications. Apply grease with a
manual grease gun and fill slowly until grease
begins to seep out. Do not use compressed air.

3.

For smooth operation of pivot points and other
friction points, apply several drops of SAE 30 oil
every 50 hours or as required.

4.

To lubricate points (L

6

and L

7

), remove left transport

wheel.

Remove nut (A) from end of shaft and pull wheel hub
(D) off. Remove collar (B) and bushing (C) then pack
bearing (L

7

) with lithium grease.

Remove mounting bracket (E) to gain access to
fitting (L

6

). Turn the traction drum if pulley (F) is

blocking the fitting then insert grease gun through
hole and carefully apply grease.

5.

To lubricate point (L

10

), remove cover (G) and apply

one pump of grease to fitting on end of shaft.

10.2 MAINTENANCE CHART ____________________________________________________

A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required

* Indicates initial service for new machines.

I

Engine Oil - See Section 8.3

II

Manual grease gun with NLGI Grade 2 (Service Class LB).

III

Lubriplate

®

marine grease, Jacobsen Part No. 5001581

WARNING

Before you clean, adjust, or repair this equipment,
disengage all drives, lower implements to the ground,
engage parking brake, stop engine and disconnect spark
plug wire to prevent injuries.

!

!

Recommended Service and Lubrication Intervals

Every

8-10

Hours

Every

20

Hours

Every

50

Hours

Every

100

Hours

Every

250

Hours

Yearly

Lubricant

Type

Air Cleaner

I

C

Combustion Chamber

C

Engine Oil

I

R*

R

I

Fuel Line

R - 2yrs

Fuel Strainer

C

Spark Plug

A/R

Valve Clearance

A

Grease Locations

L

1

- L

4

L

L

II

L

5

- L

6

L

II

L

7

L

L

III

L

8

- L

9

L

III

L

10

L

II

L

11

L

II

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Содержание 63281

Страница 1: ...te prebrali in razumeli navodila Greens King 500A Series Greens King 500A Serija 63281 18 11 Blade Reel 63282 22 11 Blade Reel 63285 26 7 Blade Reel 4131586 SI Technical Manual WARNING If incorrectly...

Страница 2: ...1 2 Important Safety Notes 5 2 Specifications 2 1 Product Identification 6 2 2 Engine 6 2 3 Mower 6 2 4 Traction and Differential 7 2 5 Weights 7 2 6 Accessories Support Literature 7 3 Decals 3 1 Dec...

Страница 3: ...ontain additional information important in ordering that part Indented Items Indented items indicate component parts that are included as part of an assembly or another component These parts can be or...

Страница 4: ...arge of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage...

Страница 5: ...ments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest met...

Страница 6: ...kW at 4000 RPM Speed High Idle 3000 100 RPM Low Idle 1700 100 RPM Fuel Regular Grade Unleaded Fuel Tank 0 66 Gallon 2 5 liter Use clean fresh regular unleaded gasoline 85 octane minimum When using ble...

Страница 7: ...Dealer for a complete listing of accessories and attachments Accessories Lapping Compound 180 grit 554598 Orange Touch up Paint 12 oz spray 554598 Guide Wheel 68612 18 in Grass Catcher 68122 22 in Gr...

Страница 8: ...dades y apague el motor antes de vaciar los recolectores de pasto darie servicio limplar ajustar y destrabar la maquina 4 Mantenga las manos los ples y ropa suelta lejos de plezas en movimiento 5 No d...

Страница 9: ...operating checks and test the Operator Presence Control OPC 4 2 INITIAL INSPECTION _______________________________________________________ 1 Perform a visual inspection of the entire unit look for si...

Страница 10: ...le The bail must be disengaged to start the engine D Engine Switch The engine switch enables and disables the ignition system The engine switch must be in the ON position for the engine to run Turning...

Страница 11: ...fuel leakage Note Before tipping mower back for adjustments the fuel lever must be moved to the OFF position to prevent fuel from leaking into the crankcase G Traction Clutch Lever Point lever forward...

Страница 12: ...stop E Stop switch that will stop the engine from the operator s position 2 To test the system a Place mower on the kickstand b Disengage the reel clutch lever E 3 Start the engine a Slide bail to the...

Страница 13: ...age to their property 8 Use discretion when mowing near gravel areas roadway parking areas cart paths etc Stones discharged from the mower may cause serious injuries to bystanders and or damage the eq...

Страница 14: ...allow the cord to snap back into the starter Do not tilt the mower back when starting 7 When engine starts move choke lever F to the OPEN position Intermittent choking may be required while engine is...

Страница 15: ...___ 1 When the basket is about two thirds 2 3 full of grass clippings move the mower off the green 2 Stop on a flat surface disengage all drives and stop the engine 3 Remove and empty the grass clippi...

Страница 16: ...own width to the left swing it around quickly to the right 3 and 4 guiding the mower with your right hand This method makes it possible to turn around quickly with very few steps Figure 6F Note To pr...

Страница 17: ...fuel strainer shoulder Close fuel valve when unit is not in use Use clean fresh unleaded gasoline 86 octane minimum Handle fuel with care it is highly flammable Use an approved container the spout mu...

Страница 18: ...2 in 0 8 mm minimum must be maintained on the front face of the bedknife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be correc...

Страница 19: ...a feeler gauge or shim stock 001 003 in 025 075 mm between the reel blade and the bedknife Do not turn the reel b Adjust the trailing end of the reel in the same manner then recheck the adjustment at...

Страница 20: ...nd readjust the cutting height if necessary Figure 7E 7 7 BELT ADJUSTMENT _______________________________________________________ 1 Belt A is tensioned by a spring loaded idler pulley F No adjustment...

Страница 21: ..._____ 1 To adjust the angle of the handle bar Y loosen screw W on both sides of the mower and adjust the handle bar to the desired position 2 After adjusting handle bar adjust bracket X so that the ha...

Страница 22: ...Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm...

Страница 23: ...y the engine manufacturer is supplied with this machine Read the engine manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufact...

Страница 24: ...___________________ Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Store fuel accor...

Страница 25: ...for damage to the bedknife and reel blades Refer to Section 7 2 1 Determine if backlapping or grinding will restore the proper cutting edge 2 For optimum performance use a bedknife grinder to touch u...

Страница 26: ...sh films fill the tank with stabilized fuel Use an anti oxidant fuel conditioner such STA BIL Read and follow the instructions on the container 4 Operate the engine for about 5 minutes to distribute t...

Страница 27: ...Engine Manual 5 Engine switch off 5 Turn engine switch to On Engine hard to start or runs poorly looses power or stalls 1 Choke in wrong position 1 See Engine Manual 2 Dirty or incorrect fuel 2 Refil...

Страница 28: ...lithium grease Remove mounting bracket E to gain access to fitting L6 Turn the traction drum if pulley F is blocking the fitting then insert grease gun through hole and carefully apply grease 5 To lu...

Страница 29: ...LUBRICATION CHART______________________________________________________ L 14 L 14 L13 F C D G B A L 9 L10 E NLGI 2 Grease Lubriplate Marine Grease L12 L8 L11 L11 12 Apply Lubricant L6 L 7 L 5 L3 L4 L5...

Страница 30: ...elu 4 1 2 Pomembna varnostna navodila 5 2 Specifikacije 2 1 Identifikacija proizvoda 6 2 2 Motor 6 2 3 Kosilnica 6 2 4 Pogon in diferencial 7 2 5 Te e 7 2 6 Dodatna oprema in dokumentacija 7 3 Nalepke...

Страница 31: ...ombo ki vsebuje dodatne pomembne informacije za naro anje delov Priporo eni deli Priporo eni deli so deli ki jih je mogo e dobiti v paketu oziroma poleg druge komponente Te dele lahko naro ite posebej...

Страница 32: ...0 Iznosa materiala nikoli ne usmerjajte neposredno proti opazovalcem ravno tako ne dovolite da se kdo zadr uje v bli ini naprave Lastnik oziroma upravljalec lahko prepre ita oziroma sta odgovorna za l...

Страница 33: ...jete dodatno informacijo ali storitev se obrnite na poobla enega zastopnika podjetja Jacobsen ki je seznanjen z najnovej imi postopki za servisiranje naprave in lahko zagotovi hitro storitev V primeru...

Страница 34: ...kW pri 4000 obratih Hitrost visoka 3000 100 obrati nizka 1700 100 obrati Gorivo Obi ajno neosvin eno Posoda za gorivo 0 66 Galone 2 5 litra Uporabljajte ist sve obi ajen neosvin en bencin vendar naj b...

Страница 35: ...reme Dodatna oprema Brusilno sredstvo 180 velikost zrn 554598 Oran na retu irna barva 12 un ni sprej 554598 Krmilo 68612 18 in Lovilec za travo 68122 22 in Lovilec za travo 68123 26 in Lovilec za trav...

Страница 36: ...vo popravljate oziroma razstavljate 4 Dr ite roke noge in obla ila stran od gibljivih delov naprave 5 Na napravi ne vozite drugih ljudi brez ustreznega sede a zanje 6 e navodil ne razumete prosite nek...

Страница 37: ...kustte delovanje ter sistem nadzora prisotnosti upravljalca NPU 4 2 ZA ETNI PREGLED________________________________________________________ 1 Preglejte celotno napravo I ite znake obrabe slabo pritrje...

Страница 38: ...onu motorja mora biti stikalo izklopljeno D Stikalo motorja Stikalo motorja odklepa oziroma zaklepa zagonski mehanizem Stikalo mora biti v polo aju ON da lahko za enemo motor e to stikalo obrnemo v po...

Страница 39: ...za dovod goriva v polo aj OFF da prepre ite iztekanje goriva v pokrov motorne gredi G Ro ica pogonske sklopke Potisnite ro ico naprej G2 da izklju ite tra ni pogon in pustite bobnu da se prosto vrti P...

Страница 40: ...naprava je e dodatno opremljena s stikalom E Stop ki ustavi motor iz polo aja operaterja 2 Za preizkus sistema a Postavite kosilnico na stojalo b Izklju ite sklopko vretena E 3 Za enite motor a Pomakn...

Страница 41: ...kodo povzro eno mimoido im 8 Bodite posebej previdni ko kosite v bli ini pe enih podro ij cest parikiri poti ipd Kamenje ki ga izvr e kosilnica lahko po koduje mimoido e in ali njihovo opremo 9 Kadar...

Страница 42: ...da ica odsko i nazaj v zaganja Kosilnice med zagonom ne nagibajte nazaj 7 Ko se motor za ene pomaknite krmilo du ilke F v polo aj ODPRTO Dokler je motor e hladen je ob asno potrebno pripreti du ilko...

Страница 43: ..._______________________________________________ 1 Ko je ko ara do dveh tretjin 2 3 polna trave odpel jite kosilnico iz zelenice 2 Ustavite na ravni povr ini ugasnite motor in izklju ite vse pogone 3 O...

Страница 44: ...ico premaknili pribli no 1 2 irine v levo 3 in 4 jo z desno roko hitro zasukajte v desno Ta na in omogo a hitro obra anje v malo korakih Slika 6F Opomba Da bi prepre ili po kodbe vretena in spodnjega...

Страница 45: ...dotok goriva Kadar naprave ne uporabljate zaprite ventil za gorivo Uporabljajte ist sve 86 oktanski neosvin en bencin Z gorivom ravnajte previdno je zelo vnetljivo Uporabljajte odobreno posodo za gori...

Страница 46: ...j 1 32 in 0 8 mm mora biti vedno prisotna na prednji strani spodnjega no a Za bru enje spodnjega no a uporabite standardno plosko pilo 3 Kadar obrabe in po kodbe vretena ali spodnjega no a ni ve mogo...

Страница 47: ...ena a Med vreteno in spodnji no potisnite merilno napravo ali kontrolno pali ico velikosti 0 001 0 003 in 0 25 0 75 mm Ne premikajte vretena b Na enak na in prilagodite tudi pomo ni konec potem pa pon...

Страница 48: ...e to potrebno Slika 7E 7 7 NASTAVITEV JERMENOV___________________________________________________ 1 Jermen A je se premika s pomo jo kolesa z utorom in vzmeti Prilagajanje ni potrebno 2 Za prilagajanj...

Страница 49: ..._________________ 1 Za prilagoditev kota ro aja Y popustite vijak W na obeh straneh kosilnice in postavite ro aj v eleni polo aj 2 Potem ko ste prilagodili polo aj ro aja nastavite objemko X tako da b...

Страница 50: ...in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in...

Страница 51: ...BNO Poseben priro nik za motor ki ga je sestavil proizvajalec motorja je prilo en tej napravi Priro nik skrbno preberite da se seznanite z delovanjem in vzdr evanjem motorja Dosledno upo tevanje navod...

Страница 52: ...evidno ker je vnetljivo Uporabljajte odobreno posodo za gorivo izliv se mora prilgajati vratu rezervoarja Izogibajte se uporabi lijev in ro k za polnjenje rezervoarja Gorivo hranite v skladu z lokalni...

Страница 53: ...spodnji no in rezila za po kodbe Glej Razdelek 7 2 1 Ugotovite ali bo bru enje oziroma ostrenje rezilu vrnilo potrebno ostrino 2 Za najv jo u inkovitost uporabite brus za spodnji no za popravke nato p...

Страница 54: ...ranje ostankov in usedlin uporabljajte stabilizirano gorivo Uporabljajte antiok sidacijski dodatek k gorivu kot na primer STA BIL Preberite in upo tevajte navodila na embala i 4 Pustite da motor deluj...

Страница 55: ...polo aj ON Motor slabo v iga deluje po asi izgublja mo ali se ustavi 1 Du ilka v napa nem polo aju 1 Glej priro nik za motor 2 Umazano ali nepravilno gorivo 2 Nalijte primerno in sve e gorivo 3 Slabo...

Страница 56: ...litijevo mastjo Odstranite namestitveni nosilec E da dobite dostop do to ke L6 obrnite pogonski boben e ro ica F ovira dostop do mesta nato pa s pi tolo za nanos maziva previdno nanesite mazivo skozi...

Страница 57: ...TABELA ZA PODMAZOVANJE _______________________________________________ L 14 L 14 L13 F C D G B A L 9 L10 E NLGI 2 Grease Lubriplate Marine Grease L12 L8 L11 L11 12 Apply Lubricant L6 L 7 L 5 L3 L4 L5...

Страница 58: ...1 Frame Assembly 34 4 1 Lower Unit 36 5 1 Reel 38 6 1 Engine and Clutch 40 7 1 Engine Throttle and Clutch Cover 42 8 1 Belts 44 9 1 Belt Cover 46 10 1 Weight Bars and Roller Brackets 48 11 1 Differen...

Страница 59: ...447224 2 Lockwasher 5 8 Internal Tooth 3 443828 2 Nut 5 8 18 Hex Jam 4 4115960 1 Right Side Handle Stop 5 4115961 1 Left Side Handle Stop 6 2809900 1 Left Side Torsion Spring 7 2809901 1 Right Side To...

Страница 60: ...32 GREENS KING 500A SERIES 2 1 Handle and Controls Serial No All 23...

Страница 61: ...7 4136328 1 Plate Tilt 18 4130475 1 Cable Paddle Throttle See 6 1 for Engine Connection 19 4136550 1 Cable Bail Throttle See 6 1 for Engine Connection 20 434010 2 Screw 1 4 20 x 1 3 4 Socket Head 21 4...

Страница 62: ...erial No All 12 WARNING Keep Bystanders Away Do Model 518A 95 3 kg Model 522A 101 2 kg Model 526A 123 4 kg 2811102 Model 522TA 100 7 kg Model PGM 19 84 0 kg Model PGM 22 85 0 kg Vehicle Mass Model TC2...

Страница 63: ...3 8 Heavy 7 366796 2 Kickstand Mounting Bracket 8 400262 2 Screw 3 8 16 x 1 Hex Head 9 400260 3 Screw 3 8 16 x 7 8 Hex Head 10 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 11 443810 4 Nut 3 8 16 Hex Jam 12...

Страница 64: ...36 GREENS KING 500A SERIES 4 1 Lower Unit Serial No All...

Страница 65: ...asher 5 16 Heavy 6 434051 3 Screw 5 16 18 x 1 2 Socket Head 7 434036 3 Screw 5 16 18 x 1 1 4 Socket Hd 8 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 9 446142 5 Lockwasher 3 8 Heavy 10 443110 2 Nut 3 8 16 H...

Страница 66: ...38 GREENS KING 500A SERIES 5 1 Reel Serial No All...

Страница 67: ...y 13 365229 1 Bearing With Seal 14 366652 1 Bearing 15 458461 1 Snap Ring 16 366645 1 Spacer 17 366646 1 Spacer 18 345556 1 Key 1 8 Square x 1 19 340462 1 Spacer 20 320774 2 Key 3 16 Square x 1 1 4 21...

Страница 68: ...BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE CAUTION 3 ALLOW ENGINE TO COOL FOR 2 MINUTES BEFORE REFUELING CAUTION 9 DANGER To avoid serious bodily injury stop engine and...

Страница 69: ...05515 AR Shim 0 02 14 503532 1 Engine 4HP Honda 15 320774 1 Key 3 16 x1 1 2 Square 16 364441 4 Spacer 17 4135990 1 Torque Clutch Engages at 2000 RPM 18 2811096 1 Decal Greens King 518A 18 2811097 1 De...

Страница 70: ...Throttle and Clutch Cover Serial No All TO PREVENT INJURY AND ACCIDENTAL CLUTCH ENGAGEMENT DO NOT ADJUST ENGINE SPEED USING THROTTLE LEVER ON ENGINE ALWAYS ADJUST ENGINE SPEED USING THE OPC HANDLE AN...

Страница 71: ...22 Clutch Used on 522 Includes Decal 3 4147698 1 Cover 26 Clutch Used on 526 Includes Decal 4 361854 1 Decal Warning 5 400218 2 Screw 5 16 24 x 1 2 Hex Head 6 REF 1 Cable Paddle Throttle See 2 1 7 RE...

Страница 72: ...44 GREENS KING 500A SERIES 8 1 Belts Serial No All...

Страница 73: ...w 1 4 20 x 3 4 Socket Head 14 359864 AR Washer 15 367553 1 Needle Bearing 16 400262 2 Bolt 3 8 16 x 1 17 400188 1 Screw 5 16 18 x 1 Hex Head 18 453011 2 Washer 19 2810713 1 Belt 7 Rib Micro V 20 28113...

Страница 74: ...46 GREENS KING 500A SERIES 9 1 Belt Cover Serial No All REEL CLUTCH CONTROL ENGAGE DISENGAGE J T 3001792 3...

Страница 75: ...Nut 1 4 20 Hex 6 446130 12 Lockwasher 1 4 Heavy 7 220317 1 Shifter Housing 8 400112 6 Screw 1 4 20 x 1 1 4 Hex Head 9 400106 5 Screw 1 4 20 x 5 8 Hex Head 10 366707 1 Ball Bearing 11 366715 2 Spacer 1...

Страница 76: ...48 GREENS KING 500A SERIES 10 1 Weight Bars and Roller Brackets Serial No All...

Страница 77: ...Adjuster Knob 7 343616 2 Stud 8 366852 2 Spacer 9 461339 2 Pin 1 4 x 1 1 4 10 364441 2 Washer 11 446136 2 Lockwasher 5 16 Heavy 12 443106 2 Nut 5 16 18 Hex 13 441674 2 Carriage Bolt 5 16 18 x 1 3 4 1...

Страница 78: ...50 GREENS KING 500A SERIES 11 1 Differential and Rollers Serial No All...

Страница 79: ...t 526 10 241835 1 Differential 11 463017 1 Key 9 Woodruff 12 308030 2 Thrust Washer 13 202947 2 Pinion Gear 14 415563 2 Set Screw 7 16 20 x 3 8 15 463007 2 Key 7 Wooodruff 16 308028 1 Pinion Shaft 17...

Страница 80: ...52 GREENS KING 500A SERIES 12 1 Parking Brake and Wheels Serial No All...

Страница 81: ...atching Collar 16 366697 4 Bushing 17 446136 4 Lockwasher 5 16 Heavy 18 400188 2 Screw 5 16 18 x 1 Hex Head 19 361451 1 Washer Left Side Only 20 415513 2 Set Screw 1 4 20 x 1 2 21 366742 2 Brake Band...

Страница 82: ...39 364164 35 364441 35 364900 39 365229 39 365501 37 365753 53 366645 39 366646 39 366648 39 366649 39 366650 39 366651 39 366652 39 366653 37 39 41 366693 51 366695 51 366696 51 366697 51 53 366698 5...

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