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Clutch

Brief description of the structure:

The clutch equipped for this series
truck is single -plate dry type di

aphragm spring clutch. Clutch facing
is composed of two friction discs and
clutch facing riveted with rivet.
Clutch pressure plate presses friction
discs on pillar by using pressure
produced by diaphragm spring to
produce jointing force.

Adjustment of the clutch operating
system:

1. Adjust the limit screw of the clutch
pedal to make sure that the free play
of the pedal is 3

耀

5mm.

2. Adjust the master cylinder of the
clutch: Loosen the locknut on the
push rod of the master cylinder, ro

tate the end of the push rod to con

tact gently with piston of the master
cylinder, then rotate the push rod for
3/4 circle in the contrary direction,
tighten the locknut of the push rod,
and the clearance
between the push rod and the piston
is about 0.5

耀

1mm.

3. Adjust the clutch release pump:
rotate the adjusting nut on pump's
push rod and have the clutch release
finger touch the clutch release bear

ing. Then rotate adjusting nut in the
contrary direction and make the free
play of clutch release fork reach to
2-3mm. Tighten the nut at last. Part
of the vehicle model use clutch
booster. Adjust the free play of the
rocker arm end on clutch release fork

to 3-5mm
4. Bleed air from wheel cylinder of
the clutch
Air or oil leakage in the hydraulic
pipeline of the clutch is not allowed,
or else, it can result in the disability
of the pedal, deficiency of the effec

tive travel and incomplete release of
the clutch etc., which make the
clutch not work normally. The work of
air bleeding should be completed by
two persons . One person presses
the clutch pedal and the other
bleeds the air.

30

OWNER

S MANUAL for

HFC1061,HFC1063,HFC1083

series trucks

31

Take off the rubber cap of the air
bleed screw on the wheel cylinder,
link a plastic pipe on the air bleed
screw, put the other end of the pipe
into the container filled with brake
fluid, press the clutch pedal for sev

eral times, fill the master cylinder and
hydraulic pipeline with brake fluid,
then loosen the air bleed screw. Air
bubble can be puffed from the oil
ring if there is air in the pipeline. Be

fore the pedal reaches the floor,
tighten the air bleed screw. Repeat
the operation mentioned above until
there is no air bubble releasing.

Maintenance and adjustment of clutch

Long time use or incorrect adjust

ment and incomplete air bleeding of
the clutch can cause incomplete re

lease of the clutch and make the
clutch in half contact state for a long
time, which aggravate wearing of the
clutch pressure plate and friction lin

ings. Decrepitating, burning and ex

foliation of the friction lining, and

burnout of the release bearing can
even result in the abnormal operation
of the clutch. When doing mainte

nance, all kinds of clearances of the
clutch must be adjusted. When doing
class -three maintenance, clean the
master pump and distributor pump
and liquid reservoir tank, filling the
new lubrication into the inside of re

lease bearing.

1. release fork

2. dust cover

3. copper washer 4. release cylinder
5. wrench

6. soft plastic pipe

7. container

8. braking

Содержание HFC1061

Страница 1: ...tures and operation of your new vehicle If is suggested that you read it carefully since the information it contains can contribute greatly to the satisfaction you receive from your new vehicle The ma...

Страница 2: ...arried out This manual applies to all current JAC models and includes description and explanation of option as well as standard equipment As a result you may find material in this manual that does not...

Страница 3: ...1 Vehicle using...

Страница 4: ...headlight lights is the indication of small light Turn the control handle clock wise by 30o to lighten the front rear small lights and the instrument light is the indication of head light Keep on turn...

Страница 5: ...assistant braking will be can celled automatically and the indicator light on the instrument panel goes out Other electric appliance switches Other electric appliance switches mainly include horn but...

Страница 6: ...meter Speedometer Fuel gauge Indicator lamp Button for returning to zero Water temperature gauge Tripmeter Air pressure gauge 6 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks New pattern of...

Страница 7: ...exhaust assistant brake 10 fog lamp 11 small light 8 Integrated cluster OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks light when exhaust assistant braking operates the indicator light will...

Страница 8: ...o wash the condenser hot water and steam are forbidden 5 Have the compressor worked for 5 minutes once a week in winter to maintain the air condi tioner work normally 6 Make sure the temperature of wa...

Страница 9: ...ion power Lockup system is composed of right left lock unit turnover lock unit short pull rod long pull rod rear bracket of cab and so on All of these are to lock the cab too tightly and to make sure...

Страница 10: ...d operate with the following steps Put the tooth part of the spline which is cut at the bottom on one end of the torsion rod in alignment with 1 position on the support axle tube and the spline tube a...

Страница 11: ...17 clutch pedal Do not keep the foot on the pedal to avoid the burning out of the clutch friction disc When shifting do not just see the shifting rod You should watch forward and hold the steering wh...

Страница 12: ...d sand and reduce the vehicle speed to less than 10km h swerve the OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 19 vehicle solely alongside the right side of road When swerving turn the st...

Страница 13: ...d be placed on the position of 200 meters in front of and behind the vehicle Avoid parking on the ramp If the vehicle must be parked on the ramp pull up the parking brake rod to the extreme position s...

Страница 14: ...ase find the exact position so as to use and repair our product 23 larger dust particle can be separated from the air by the function of cy clone vane then can be thrown into the dust gathering plate...

Страница 15: ...Too tight or too loose fan belt does no good to operate the engine Consult engine assembly for details of adjusting methods 2 Adjusting methods Adjust the fan belt with adjusting bolts first then do...

Страница 16: ...ntity of diesel well atomized into the cylinder regularly with definite interval of in jection and under definite pressure according to engine operating re quirement as well as making the diesel mix w...

Страница 17: ...Chassis 29...

Страница 18: ...the effec tive travel and incomplete release of the clutch etc which make the clutch not work normally The work of air bleeding should be completed by two persons One person presses the clutch pedal a...

Страница 19: ...the flexible shaft and adjusting screw are used for adjusting the total length of the flexible shaft to ensure the gear selecting shifting can be completed There are marks of the transmission which i...

Страница 20: ...in off the oil in the transmission prop up the rear axle shift the transmission into the reverse gear add kerosene keep the transmission rotating for 2 3 minutes then drain off kerosene add pure gear...

Страница 21: ...s single reduction driving axle which is composed of final drive and differential and axle hous ing It is medium and final class speed reduction driving mechanism in driving system Final drive can not...

Страница 22: ...d and adjust ed in factory Removing and adjust ing should be done only as the gears are worn and the gear clearance is 38 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks beyond the specified...

Страница 23: ...th cross beam 19 rear shock absorber s support assembly 20 rear spring fixed support 21 additional spring support 22 the sixth cross beam coupling plate 23 the sixth cross beam 24 frame s rear spring...

Страница 24: ...assembling direction of front and rear steel plate When tightening leaf spring U type bolt and nut screw it using well dis tributed force at first then screw front U type nut according to specified f...

Страница 25: ...ust its clearance 3 Adjustment of toeing in The toe ing in can be adjusted via adjusting tie rod Park the vehicle on a flat ground jack up its header and orient front wheel just as vehicle run for war...

Страница 26: ...eering wheel has phenomenon of getting stuck and getting impeded 3 Check free play of steering wheel when engine runs in idle speed Free play of steering wheel is 15 35mm Rotate adjusting screw clockw...

Страница 27: ...EXRON type hydraulic oil for im 48 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks ring oil has been cooled check whether it is at normal temperature If finding problem repeat step4 and step5...

Страница 28: ...ucks of this se ries are parking brake system center drum and running brake system air brake hydraulic brake Running brake system Air brake 1 Brief description of this system Compared with hydraulic b...

Страница 29: ...e air compressor to make air inlet valve open and the air compressor idles When brake valve 8 is de pressed front and rear brake cham ber 2 and 12 operate at the same time which makes front and rear b...

Страница 30: ...en counter rotate worm released by 3 4r brake drum should be rotate freely OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 55 5 Test drive after adjustment check working condition of brake wh...

Страница 31: ...l brake left rear brake right front brake left front brake Follow air outlet methods be low Clean air drain screw of main cylinder and wheel cylinder Remove oil drain plug of main cylinder or reservoi...

Страница 32: ...ance if the temperature is too high Check wheel cylinders for leakage and replace leather gasket if leakage is detected Protect drums from be ing wrong result from over heat and other reasons 4 Vacuu...

Страница 33: ...1083 series trucks Wheel and spare wheel riser Wheel Brief description Every truck has seven wheels in all one of which is spare wheel Using and maintenance In order to use for a longer time please ch...

Страница 34: ...anything wrong re place it immediately Lubrication should be applied to the driving parts of the riser in case of rust and for convenient rising Disassemble spare wheel riser when doing class three m...

Страница 35: ...ght to lighten the road and switch to low light when two vehicles pass each other to avoid dazzling your eyes In order to lighten road clearly with headlight adjusting stripping and old pattern new pa...

Страница 36: ...ty OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 2 Make sure that the holes on the upper cap not choked or the plate will be damaged by the vapor pro duced by electrolyzing 3 The electrolyt...

Страница 37: ...level changing which causes the resister to connect or short circuit to make the electromag netic fuel level gauge change Con nect terminal of the fuel level alarm lamp with the indicator light to ind...

Страница 38: ...Vehicle maintenance 71...

Страница 39: ...heck cylinder head of engine 72 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks wheel nut box and steel plate spring for tighten Check steering brake and clutch for normal operation Check ste...

Страница 40: ...nce When winter and summer alternate carry out seasonal maintenance Summer 1 Clean out water scale in the cool ing system 2 Replace lubrication for summer 3 Fuel with 0 light diesel oil speci fied in...

Страница 41: ...nd instrument plate or bulb has been burned down 76 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 77 1 Electrical system trouble shooting Trouble symptom and probable cause Checking and rem...

Страница 42: ...le loads too much e Not start in low gear f The pedal is held pressed when running a Clean or rivet a new friction lining b Replace c Adjust to 3 5mm d Load as rated e Start in low gear f Change bad d...

Страница 43: ...h slip sleeve a Adjust the idle speed b Adjust clutch c Repair or replace d Replace 4 Transmission trouble shooting 80 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks Trouble symptom and prob...

Страница 44: ...HFC1083 series trucks Trouble symptom and probable cause Checking and remedy 1 Abnormal noise from rear axle a Worn or damaged pinion bearing b Worn or damaged side bearing of differential c Loosenin...

Страница 45: ...UAL for HFC1061 HFC1063 HFC1083 series trucks 7 Steering mechanism trouble shooting Trouble symptom and probable cause Checking and remedy 2 Shake of steering wheel instable steering a Loosening steer...

Страница 46: ...ake shoe b Rust of single sided cam shaft frame shaft or cam shaft frame c Shoe has oily dirt d Unequal pressure of left and right wheel e Brake drum is out of shape and bad contact of friction disc a...

Страница 47: ...a Lack of shock absorption fluid b No maintenance periodically c Damaged leather ring a Fill up b Maintenance periodically c Replace 1 Steel plate spring break a Overload or go out of right position...

Страница 48: ...er toe in of front wheel e emergency brake start or stop and frequent sudden acceleration f No wheel transposition a Inflate as rated b Load as rated c Adjust d Adjust the toe in to 1 3mm for radial t...

Страница 49: ...osition to p aste inde pendent small emblem 92 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks Note Any user who use JAC com plete vehicle or chassis should not change emblem or symbols adopt...

Страница 50: ...3856 88 3856 88 6810 1995 2250 3815 9 12 6 HFC1061K2R1 CY4102BZLQ CY4102BZQ 3856 88 3856 88 6810 1995 2250 3815 9 12 Appendix 1 94 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks Tyre size M...

Страница 51: ...CY4102BZQ 4087 90 3423 81 3856 88 3856 88 6810 1995 2250 3815 9 12 12 HFC1061K7R1 YZ4105ZLQ YZ4102ZLQ CY4102BZLQ CY4102BZQ 4087 90 3423 81 3856 88 3856 88 6810 1995 2250 3815 9 12 OWNER S MANUAL for...

Страница 52: ...01 5 6810 1995 2250 3815 9 12 17 HFC1063K YZ4105QF CY4105Q 4087 75 4087 74 6990 2130 2315 4105 9 12 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 99 Tyre size Maximum speed km h 7 50 16 95...

Страница 53: ...2BZQ 3856 81 6990 2130 2315 4150 9 12 23 HFC1063K4 CY4102BZLQ 3856 81 6990 2110 2260 4150 9 12 100 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 101 Tyre size Maximum speed km h 8 25 16 95...

Страница 54: ...LQ 4087 90 6990 2110 2260 4150 9 12 29 HFC1083KR1 CA4DF2 13 44752 96 8390 2270 2360 4700 7 9 9 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 103 Tyre size Maximum speed km h 8 25 16 95 Whee...

Страница 55: ...asonal 8 Oil strainer element 1 Replace Replace 9 Generator G 2 Add Appendix 2 Chassis lubrication 104 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks No Position to lubricate Lubricant code...

Страница 56: ...HFC1061 HFC1063 HFC1083 series trucks Appendix 4 Tightening torques of main tightening parts for reference No 1 2 3 4 5 6 7 Name Unit N M KGLF M Ball pin nuts of steering tie rod 186 20 19 2 Nuts con...

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