CANNON STANDARD
page 16 of 20
ASSEMBLY AND WIRING INSTRUCTION
CA-BAYONET IP69K
Circular Connector with Protection Class IP69K
CAS25092E
Bearbeitet:
Geprüft:
Norm:
Änd.-Stand:
Änd.-Datum:
AKU/FA
AKU/FA
G5820W
JPE 18.12.2018
ITT Cannon GmbH, D-71384 Weinstadt
6 Annex
6.1 Useful Hints
Keep hands, working place and connectors clean and free of any grease.
Check tools, connectors, accessories, cable sizes and other aids for correct part number and size.
Cable/wire cutting and stripping
Cut wire/cable in a way that a proper and even surface is achieved. Avoid indents, marks, or similar in the cutting area.
During stripping of individual wires observe the stripping length depending on a contact size.
Prevent any damage of individual strands.
For solder connections pre-tin the conductor over the complete stripping length.
Keep time of soldering the conductors to contacts already installed in the insulator as short as possible in order to prevent any
damage to the insulator which may be caused by over-heating.
To obtain good crimp connections please follow the rules:
a)
Use correct crimp tool with correct locator
b)
When terminating contacts sizes 60/100, 160 and 500 with the hydraulic crimp tool finalize crimping operations without
interruption
c)
Use correct insertion tool for individual contacts
d)
Stripped conductors have to be crimped in a proper way.
The following simple tests can be made:
Visual:
Contacts are damaged during crimping (torn, bent, etc.) All wire strands must be inserted on the contact.
Mechanical:
Pull the terminated wire to check if crimp connection is properly made.
Insert contacts straight into insulator
Do not insert damage contacts
Maintain steady pressure when contacts are inserted
Do not use damaged insulators or grommets
Before insertion of wired contacts, slide hardware (grommet, endbell or cable clamp etc.) in proper order over the wire bundle.
Please assure that the correct conductor is inserted into the correct cavity of the grommet.
Isopropyl alcohol facilitates insertion of cable into grommet.
Apply Isopropyl alcohol to the appropriate insulator cavity prior to insertion of contact.
Inspect visually, if all socket or pin contacts are inserted properly, i.e. whether the mating ends of the contacts are all on same level.
Mate shells resp. barrels with coupling nuts in correct assembly adapter.
Do not harness without using assembly adapters or mating connectors.
If required, lock endbell with Loctite or other locking compound. Loctite is to be stored at room temperature preferably below 20°C.
Insert contacts from the rear and release them from the mating face of the connector.
Extract contact only with the correct tool.
Note: according to weight and tension (vibration, acceleration) the cable has to be seized and fixed at the suitable place.
