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CANNON STANDARD

page 6 of 20

ASSEMBLY AND WIRING INSTRUCTION

CA-BAYONET IP69K

Circular Connector with Protection Class IP69K

CAS25092E

Bearbeitet:

Geprüft:

Norm:

Änd.-Stand:

Änd.-Datum:

AKU/FA

G5820W

JPE 18.12.2018

ITT Cannon GmbH, D-71384 Weinstadt

3.2 Crimping Tools

Hand crimping tool M22520/1-01

Order No.: 995-0001-585

This universal tool features just one crimp turret with
different adjustments for crimping contacts.

The tool provides an 8-indent crimp.

Pneumatic crimping tool WA27F-CE

Order No.: 121586-5067

Pneumatic operated crimp tool for higher volume
production. A pedal for foot operation can also be
provided.

The tool provides an 8-indent crimp.

Name

Order-No.

Description

WA27F-CE

121586-5067

Pneumatic crimp tool (AWG12-20)

WA22-CE

121586-5070

Pneumatic crimp tool (AWG20-32)

BM-2

121586-5068

Bench mount

WA10

121586-5069

Foot pedal (without picture)

M22520-3-1

995-0001-684

Gauge

Contact Size

Locator for Pin-Contact

Locator for Socket-Contact

15S / 16S

TH 452 or 600 324

TH 452 or 600 325

15 / 16

TH 452

25 / 12

TH 452

10 / 20

600 325

Hydraulic hand crimping tool HPW400U-ITT

Order No.: 121586-5257

Hydraulic hand crimping tool for crimping contacts of size
60/100/8, 160/4 and 500/0.

Содержание CA-BAYONET

Страница 1: ...ion View of Universal Endbell Concept of Shielding 4 3 Contacts and Assembly Tools 5 3 1 Standard Crimp Contacts 5 3 2 Crimping Tools 6 3 3 Insertion Tools 7 3 4 Extraction Tools 8 3 5 Pipe Wrench 8 3...

Страница 2: ...mounting dimensions and contact arrangements These connectors are without spring washer and friction ring in the bayonet coupling nut and without grommet and ferrule 1 2 Recommended Method of Mountin...

Страница 3: ...onnector with Protection Class IP69K CAS25092E Bearbeitet Gepr ft Norm nd Stand nd Datum AKU FA AKU FA G5820W JPE 18 12 2018 ITT Cannon GmbH D 71384 Weinstadt 2 Connector Components 2 1 Explosion View...

Страница 4: ...UCTION CA BAYONET IP69K Circular Connector with Protection Class IP69K CAS25092E Bearbeitet Gepr ft Norm nd Stand nd Datum AKU FA AKU FA G5820W JPE 18 12 2018 ITT Cannon GmbH D 71384 Weinstadt 2 3 Exp...

Страница 5: ...115 1 5 2 0 16 14 030 8587 010 030 8587 016 031 8556 140 031 8556 145 2 0 3 0 14 12 030 8587 020 030 8587 026 031 8556 120 031 8556 126 25 12 0 3 0 6 22 20 031 8557 040 031 8557 046 0 75 1 5 18 16 03...

Страница 6: ...1586 5067 Pneumatic operated crimp tool for higher volume production A pedal for foot operation can also be provided The tool provides an 8 indent crimp Name Order No Description WA27F CE 121586 5067...

Страница 7: ...CT 121586 5231 5 20 CT 121586 5232 160 4 CT 121586 5230 7 25 500 0 CT 121586 5229 11 40 3 3 Insertion Tools To insert crimped contacts into the insulator insertion tools are required Insertion tool CI...

Страница 8: ...emoving of contacts is only ensured if the required extraction tools are used 3 5 Pipe Wrench Soft Jaw Adjustable Pliers order No 550014 1644 for tightening the endbell housing 3 6 Operating Instructi...

Страница 9: ...r lubricants on the wires causes poor crimp quality 4 2 Wire Stripping Length for System Cable 4 3 Preparation of Shielded System Cable Cut off the shielded cable jacked see 4 2 Remove the protective...

Страница 10: ...bly from behind Pay attention to the correct order and mounting direction of all parts as pictured For longer cable lengths or for applications with already connected cables slide all parts on the cab...

Страница 11: ...0 2 D09 19 mm 1 3 Nm 0 2 D11 22 mm 1 7 Nm 0 2 D13 25 mm 2 3 Nm 0 2 D14 27 mm 3 0 Nm 0 2 D17 32 mm 3 0 Nm 0 2 D19 34 mm 3 5 Nm 0 2 D20 36 mm 3 5 Nm 0 2 5 2 Insertion of Contacts 1 Plug on and fix the...

Страница 12: ...inuous pressure until it snaps into its position Do not install damaged or bent contacts If a contact is damaged during the insertion this contact has to be removed A new contact has to be installed 6...

Страница 13: ...contact Apply smooth and continuous pressure toward the rear end of the connector to push contact out of the insulator The operation is terminated as soon as the shoulder of the tool butts against th...

Страница 14: ...utter 6 Move the cable sealing to the cone ring Lubricate the O ring with petrolatum jelly Vaseline 7 Move the endbell housing to the barrel 8 Screw the endbell housing over the O ring of the barrel f...

Страница 15: ...Datum AKU FA AKU FA G5820W JPE 18 12 2018 ITT Cannon GmbH D 71384 Weinstadt 11 Mount the coupling nut with an open end wrench wrench size see 5 1 table 2 Tighten the coupling nut and note the permitte...

Страница 16: ...ontacts d Stripped conductors have to be crimped in a proper way The following simple tests can be made Visual Contacts are damaged during crimping torn bent etc All wire strands must be inserted on t...

Страница 17: ...care must be taken when handling certain components to avoid injury to fingers Electrical connectors may be damaged in transit to the customers and damage may result in creation of hazards Products s...

Страница 18: ...UNEF 2B 68 27 4 8 0 10 3 mm D13 28 1 20UNEF 2B 68 27 4 9 0 12 5 mm D14 28 1 20UNEF 2B 68 30 0 11 5 14 2 mm 20 D07 32 1 1 8 18UNEF 2B 70 17 9 4 5 7 2 mm D09 32 1 1 8 18UNEF 2B 70 21 0 6 5 9 3 mm D11 32...

Страница 19: ...1 ca 43 see table2 28 44 1 ca 44 see table2 Table 2 Contact size Insulation diameter in mm Wire stripping length in mm 10 20 max 3 0 6 0 0 5 15 16 max 3 3 6 0 0 5 25 12 max 4 3 6 0 0 5 60 100 8 max 6...

Страница 20: ...590W Remarks to glue the O ring to the barrel size 10SL removed in chapter 5 1 5 4 and 7 15 01 2018 F 5350W Wire stripping length for contact size 10 20 in section 4 1 and 7 changed 3 1 new 3 1 part n...

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