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Mantematic K20S

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Mantematic K20S_EN - 2010/04- Ed. 01

5.  CLEANOUT, DISASSEMBLING AND REASSEM-

BLING OF PARTS IN CONTACT WITH FOOD 
PRODUCT

IMPORTANT

Cleanout and sanitation must be carried out at the end of every working day as a habit and with 
utmost care in order to guarantee the production quality in the observance of necessary healthy 
rules.

Leaving dirt for enough time to dry can signifi cantly increase the risk of stains and marks and 
damage to surfaces.
Removing dirt is much easier if done immediately after use and since there is a risk that some 
elements containing acid and saline substances can attack surfaces, prolonged soaking is not 
recommended.

WARNING

Do not use solvents or alcohol or detergents that may harm the component parts of the 

machine or pollute the functional production parts.

Never use powder or abrasive cleaning products, scourers or pointed tools when cleaning by hand; 
there is a risk of leaving the surfaces opaque or of removing or weakening the protective fi lm on the 
surface, scratching it.
Never use metal or synthetic scouring pads under any circumstances to prevent any abrasion or removal 
of ferrous parts leading to problems of surface oxidation or weakening.

Do not use detergents containing chlorine or chlorine compounds; using these detergents, which include 
bleach, ammonia, hydrochloric acid and scale removers can attack the steel compound used, causing it 
to stain or oxidize permanently. Only use recommended detergent/sanitizer, 

XSAN

, since it has been 

tested and approved by our laboratories.

At the end of washing and before refi tting any parts, always dry them with a clean, soft cloth that is suit-
able for use with foods; this is necessary even after a drying cycle in the dishwasher, since any type of 
moisture with a high mineral or chlorine content can attack metal surfaces and leave opaque traces.
 

WARNING 

To wash the machine, cattabriga recommends using XSAN sanitizer/detergent.. 

The use of 

XSAN

 makes it possible to optimise the washing and sanitizing process, since it eliminates 

two stages in the procedure (that is, one rinse and one washing stage); all in all, using 

XSAN

 saves 

time, making washing and sanitizing processes easier.

5.1  HOW TO USE XSAN DETERGENT/SANITIZER

Prepare a water-based solution (at a temperature between 45 and 60°C) and 

XSAN

 at a concentra-

tion between 1 and 3%, according to water hardness.

Washing/sanitizing by soaking

- Remove larger residues by hand.
- Remove fi ner residues with a jet of water.
- Soak the parts to be cleaned in the 

XSAN

 solution.

- Leave the solution to act for about 10-15 minutes.
- Rinse the parts with care, using plenty of clean drinking water.

5.2   OUTSIDE CLEANOUT

Clean the machine from dust and material its has been strewed with before shipment. Use water 
only and add a mild detergent, such as soap and a smooth cloth.

Содержание CATTABRIGA MANTEMATIC K20S

Страница 1: ...K20S APPLICARE TARGA CARATTERISTICHE Italian Gelato Concepts Pty Limited Unit 1 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office 61 0 7 3162 7724 Syd Office 61 0 2 8311 9701 Email info italiangelato...

Страница 2: ...d revisions whenever deemed necessary and without being bound to previous state ments to the purchaser We wish to thank you for the preference granted to us by purchasing one of Cattabriga machines To...

Страница 3: ...UPS 11 1 3 INTEDED USE 11 1 4 NOISE 11 1 5 STORING A MACHINE 11 1 6 DISPOSAL OF PACKING STUFFS 11 1 7 WEEE Waste Electrical and Electronic Equipment 12 SEC 2 INSTALLATION 2 1 ROOM NECESSARY TO THE MAC...

Страница 4: ...TSIDE CLEANOUT 23 5 3 PRELIMINARY CLEANOUT 24 5 4 BEATER DISASSEMBLY 24 5 4 1 STUFFING BOX 24 5 5 FRONT LID DISASSEMBLY 25 5 5 1 ICE CREAM DOOR DISASSEMBLY 25 5 5 2 HOPPER COVER DISASSEMBLY 25 5 6 SAN...

Страница 5: ...sections chapters and subchapters in order to be consulted more easily Section A section is the part of the handbook identifying a specific topic related to a machine part Chapter A chapter is that pa...

Страница 6: ...f the staff MACHINE OPERATOR Identify unqualified personnel or personnel without specific abilities capable of carrying out only simple duties such as control of the machine via the use of controls on...

Страница 7: ...f the machine such as startup stop filling basic maintenance cleaning simple blocking of the machine general checks etc SKILLED ENGINEER A person enganged on more complicated operations of installatio...

Страница 8: ...8 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Страница 9: ...ity of a factory technician field intervention 1 1 3 Information to the user The manufacturer of the machine is at user s disposal for any explanation and information about the machine operation In ca...

Страница 10: ...instructions given by your mix supplier for the preparation of the mixes Do not alter your mix supplier s recipies by adding for instance water or sugar Taste ice cream before serving it and start sel...

Страница 11: ...not subject to explosion proof laws its use is thus bound to complying rooms and normal atmosphere 1 4 NOISE The steady acoustic pressure level weighed A in a working place alike by watercooled and by...

Страница 12: ...urban waste Instead it is the user s responsibility to dispose of this product by returning it to a collection point designated for the recycling of electrical and electronic equipment waste Separate...

Страница 13: ...e installed NO CLOSER THAN 50 CM TO ANY WALL IN ORDER to allow free air circulation around the condenser NOTE An insufficient air circulation affects operation and output capacity of the machine 2 2 W...

Страница 14: ...ure below 0 C without first draining water from the condenser 2 5 ELECTRIC CONNECTION Before connecting the machine to the mains check that machine voltage indicated in data plate corresponds with the...

Страница 15: ...tabriga works during machine postproduction testing If a gas addition happens to be made this must be carried out by skilled technicians only who can also find out trouble origin 2 8 MACHINE TESTING A...

Страница 16: ...16 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Страница 17: ...g is necessary At working place an instruction manual relevant to the machine should be available Such documentation must be carefully read and regulations must consequently be followed Only adequatel...

Страница 18: ...he refrigeration circuit is excluded to facilitate the extraction of the ice cream PRODUCTION Positioning the selector switch in this position the functioning of the beater and compressor is completel...

Страница 19: ...7 and pour the mixture into the cylinder 1 NOTE During the functioning of the machine always keep the lid 1 Fig 6 closed to stop dust and other impurities from entering the mixture Turn the four posit...

Страница 20: ...20 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Страница 21: ...re is the beater assembly you can find a microswitch controlling the immediate machine stop when the front lid is opened WARNING Tampering or removing devices for the operator s safety is severely for...

Страница 22: ...22 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Страница 23: ...h ammonia hydrochloric acid and scale removers can attack the steel compound used causing it to stain or oxidize permanently Only use recommended detergent sanitizer XSAN since it has been tested and...

Страница 24: ...rinse Reassemble the pieces taking care to lightly grease the beater shaft with Carpilube food grade lubricant 5 4 1 Stuffing box On disassembling beater also check wholeness of stuffing box depending...

Страница 25: ...ting it on its hinge Remove lid while lifting it Tocarryoutcleaningoper ations removeallmovable parts and seal with barrel Wash all parts previously disassembled with water and XSAN solution then rins...

Страница 26: ...am production rinse thoroughly with just water in order to remove any residue of sanitizing solution 5 7 HYGIENE Ice cream fat contents are ideal fields for proliferation of mildew and bacteria To eli...

Страница 27: ...acement only after checking of stuffing box and in the event product drips inside drip drawer Cleanout of beater At the end of a working day Cleaning the metal sheets and drip tray To be carried out d...

Страница 28: ...actor 72 Lid gasket 291 291A Door seal 304 Accessories case 475 Brush 772A Food grade lubrificant tube 830 Ice cream spatula 840 840 72 830 1174 28A 1470 Fig 15 6 4 ORDERING SPARE PARTS When one or mo...

Страница 29: ...d up Aircooled machine Check that rear ofmachine is air does not circulate at least 50 cm from wall Clean condenser from obstructions After 30 minutes processing No gas Contact technical assistance mi...

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