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Mantematic K20S

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Mantematic K20S_EN - 2010/04- Ed. 01

SAFETY

When using industrial equipment and plants, one must be aware of the fact that drive mechanisms 
(rotary motion), high voltage components, as well as parts subject to high temperatures may cause 
serious damage to persons and things.
Who is in charge of plant safety must be on the look-out that :
-  An incorrect use or handling shall be avoided
-  Safety device s must neither be removed nor tampered with
-  The machine shall be regularly serviced
-  Only original spare parts are to be used especially as far as those components with safety 

functions are concerned (ex.: frontlid microswitch).

-  That appropriate individual protection equipment is used.
 
To achieve the above, the following is necessary:
-  At the working place an instruction manual relevant to the machine should be available.
-  Such documentation must be carefully read and requirements must conse quently be met.
-  Only adequately skilled personnel should be assigned to electrical equipment.
-  Be on the look out that no technician will ever carry out interventions outside his own knowl-

edge and responsibility sphere. 

QUALIFICATION OF THE STAFF

Staff attached to the machine can be distinguished according to training and responsibility as fol-
lows:

OPERATOR

-  A person who has not necessarily a high technical knowledge, just trained for ordinary op-

eration of the machine, such as: startup, stop, fi lling, basic maintenance (cleaning, simple 
blocking of the machine, general checks, etc.).

SKILLED ENGINEER

-  A person enganged on more complicated operations of installation, maintenance, repairs, etc.

IMPORTANT!

One must be on the look-out that the staff does not carry out any operation outside its own sphere 
of konwledge and responsibility. 

NOTE:
According to the standard at present in force, a SKILLED ENGINEER is who, thanks to:
- training, experience and education,
- knowledge of rules, prescriptions and interventions on accident prevention,
- knowledge of machine operating conditions, 
Is able to realize and avoid any danger and has also been allowed by the person in charge of 
plant safety to carry out all kinds of interventions.

 

WARNING

When installing the machine, insert a differential magnetothermal protection switch on all poles 
of the line, adequately sized to the absorption power shown on machine data plate and with 
contact opening of 3 mm at least.

  Never put your hand into the machine, alike during production and cleaning operations. 

Before carrying out any maintenance operation, make sure that the machine is in “

STOP

” 

position and main switch has been cut out.

 

It is forbidden to wash the machine by means of a bolt of water under pressure.

 

It is forbidden to remove panels in order to reach the machine inside before having discon-
nected the machine.

 

Cattabriga

 is not responsible for any accident that might happen during operation, cleaning 

and/or servicing of its units, if this warning has not been fully complied with. 

Содержание CATTABRIGA MANTEMATIC K20S

Страница 1: ...K20S APPLICARE TARGA CARATTERISTICHE Italian Gelato Concepts Pty Limited Unit 1 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office 61 0 7 3162 7724 Syd Office 61 0 2 8311 9701 Email info italiangelato...

Страница 2: ...d revisions whenever deemed necessary and without being bound to previous state ments to the purchaser We wish to thank you for the preference granted to us by purchasing one of Cattabriga machines To...

Страница 3: ...UPS 11 1 3 INTEDED USE 11 1 4 NOISE 11 1 5 STORING A MACHINE 11 1 6 DISPOSAL OF PACKING STUFFS 11 1 7 WEEE Waste Electrical and Electronic Equipment 12 SEC 2 INSTALLATION 2 1 ROOM NECESSARY TO THE MAC...

Страница 4: ...TSIDE CLEANOUT 23 5 3 PRELIMINARY CLEANOUT 24 5 4 BEATER DISASSEMBLY 24 5 4 1 STUFFING BOX 24 5 5 FRONT LID DISASSEMBLY 25 5 5 1 ICE CREAM DOOR DISASSEMBLY 25 5 5 2 HOPPER COVER DISASSEMBLY 25 5 6 SAN...

Страница 5: ...sections chapters and subchapters in order to be consulted more easily Section A section is the part of the handbook identifying a specific topic related to a machine part Chapter A chapter is that pa...

Страница 6: ...f the staff MACHINE OPERATOR Identify unqualified personnel or personnel without specific abilities capable of carrying out only simple duties such as control of the machine via the use of controls on...

Страница 7: ...f the machine such as startup stop filling basic maintenance cleaning simple blocking of the machine general checks etc SKILLED ENGINEER A person enganged on more complicated operations of installatio...

Страница 8: ...8 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Страница 9: ...ity of a factory technician field intervention 1 1 3 Information to the user The manufacturer of the machine is at user s disposal for any explanation and information about the machine operation In ca...

Страница 10: ...instructions given by your mix supplier for the preparation of the mixes Do not alter your mix supplier s recipies by adding for instance water or sugar Taste ice cream before serving it and start sel...

Страница 11: ...not subject to explosion proof laws its use is thus bound to complying rooms and normal atmosphere 1 4 NOISE The steady acoustic pressure level weighed A in a working place alike by watercooled and by...

Страница 12: ...urban waste Instead it is the user s responsibility to dispose of this product by returning it to a collection point designated for the recycling of electrical and electronic equipment waste Separate...

Страница 13: ...e installed NO CLOSER THAN 50 CM TO ANY WALL IN ORDER to allow free air circulation around the condenser NOTE An insufficient air circulation affects operation and output capacity of the machine 2 2 W...

Страница 14: ...ure below 0 C without first draining water from the condenser 2 5 ELECTRIC CONNECTION Before connecting the machine to the mains check that machine voltage indicated in data plate corresponds with the...

Страница 15: ...tabriga works during machine postproduction testing If a gas addition happens to be made this must be carried out by skilled technicians only who can also find out trouble origin 2 8 MACHINE TESTING A...

Страница 16: ...16 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Страница 17: ...g is necessary At working place an instruction manual relevant to the machine should be available Such documentation must be carefully read and regulations must consequently be followed Only adequatel...

Страница 18: ...he refrigeration circuit is excluded to facilitate the extraction of the ice cream PRODUCTION Positioning the selector switch in this position the functioning of the beater and compressor is completel...

Страница 19: ...7 and pour the mixture into the cylinder 1 NOTE During the functioning of the machine always keep the lid 1 Fig 6 closed to stop dust and other impurities from entering the mixture Turn the four posit...

Страница 20: ...20 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Страница 21: ...re is the beater assembly you can find a microswitch controlling the immediate machine stop when the front lid is opened WARNING Tampering or removing devices for the operator s safety is severely for...

Страница 22: ...22 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Страница 23: ...h ammonia hydrochloric acid and scale removers can attack the steel compound used causing it to stain or oxidize permanently Only use recommended detergent sanitizer XSAN since it has been tested and...

Страница 24: ...rinse Reassemble the pieces taking care to lightly grease the beater shaft with Carpilube food grade lubricant 5 4 1 Stuffing box On disassembling beater also check wholeness of stuffing box depending...

Страница 25: ...ting it on its hinge Remove lid while lifting it Tocarryoutcleaningoper ations removeallmovable parts and seal with barrel Wash all parts previously disassembled with water and XSAN solution then rins...

Страница 26: ...am production rinse thoroughly with just water in order to remove any residue of sanitizing solution 5 7 HYGIENE Ice cream fat contents are ideal fields for proliferation of mildew and bacteria To eli...

Страница 27: ...acement only after checking of stuffing box and in the event product drips inside drip drawer Cleanout of beater At the end of a working day Cleaning the metal sheets and drip tray To be carried out d...

Страница 28: ...actor 72 Lid gasket 291 291A Door seal 304 Accessories case 475 Brush 772A Food grade lubrificant tube 830 Ice cream spatula 840 840 72 830 1174 28A 1470 Fig 15 6 4 ORDERING SPARE PARTS When one or mo...

Страница 29: ...d up Aircooled machine Check that rear ofmachine is air does not circulate at least 50 cm from wall Clean condenser from obstructions After 30 minutes processing No gas Contact technical assistance mi...

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