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5  Trouble shooting  

 

Note

!!

Turn off the power before check, repair, or maintain. 

Note

!!

Please do not repair or disassemble the lubricator for the faults not listed below. 

 

You should consult and inform the 

iSH

AN

 workshop at once.

 

 

Fault Cause Rectification 

Lamps are not shining 

Electricity cut-out 

Check leads and plugs 

Lamps   fault. 

Change  new  lamps. 

Wrong voltage used 

Use  proper  power supply. 

Fault at the IC-control 

New IC-control nessecary 

Lamps are shining but 

no discharge of oil 

Oillevel switch does not work 

Change oillevel switch 

Oil  insufficient. 

Add oil to the proper level. 

Pumpmotor does not run 

Change pumpmotor 

Pump is working but 

no discharge 

Air in the pump hosing 

Wait for about 1 minute. If no 

discharge of oil, please relax the 

thimble nut on the elbow joint to 

remove the air inside the pipe. 

Fasten the thimble nut.after the 

oil flowes out. 

Disassemble piping. Switch 

power on and check if oil could 

be discharged. If  not, the gear 

pump might be blocked. 

Clean the pump. If it does 

not work, change pump 

Disassemble piping. Switch 

power on and check if oil could 

be discharged. If does, the 

lubricator is ok and the oilpipe 

might be choked or crashed. 

Find the crashed section and 

change new pipe. 

If  you  have installed the 

pressure  switch, check the 

pressure of the oil pipe. If the 

pressure had been built up, your 

pressure switch or limit switch 

might be fault. Else, the pipe or 

the pump-motor shoult be fault. 

If pressure hadn’t been built up, 

see above. Else, if the pressure 

had been built up correctly, 

please consult the iSHAN  

workshop to change a new 

pressure switch. 

Содержание YET -A1P2

Страница 1: ...lubricator YET A1P2 YET A2P2 Micro computer controlled lubricator withpressure detector Operation Instructions Congratulations on buying an iSHAN centralized lubrication system For proper problem free use you must read through these instructions carefully and follow them exactly ...

Страница 2: ...4 3 Connection of oil pipe 8 2 4 4 Installation of power and alarm 8 3 Instructions for use 10 3 1Control panel 10 3 2Numerical intermittent time and lubricating time display 11 3 3Set the intermittent lubrication time 11 3 4Reset 12 3 5Setting of the operational module 12 3 5 1 Explanation of the indicators and acoustic sound 12 3 5 2 Soft key functioning table 13 3 6Refilling oil 14 4 Maintenanc...

Страница 3: ... pulses for load dependent control The lubrication time is time dependent control and ranges from one to 999 seconds There are two control modes when actuation the lubricating actuation mode to pump oil as soon as power on or the recording actuation mode to continue the state recorded before last power off The maximum discharge rate of YET A1 pump is 200 ml min and 100 ml min for YET A2 model The ...

Страница 4: ... Fill in only with new oil Please never fill in with used oil Never fill in with chemical substances or water Remove any particles and dirt sticking in the oiltank immediately in order to maintain propper lubrication When filling with oil in the tank please watch out that no oil is spilled onto the display and controlpanel 2 1 3 Safety measures for the control panel In order to avoid disorders of ...

Страница 5: ... 9 Oil level switch 2 Control Box 10 Oiltank 3L 3 Control panel 11 Thimble nut 4 Cable gland 12 Pressure Relief Valve 5 Inlet filter 13 Oil pump 6 Oiltank cap 14 Outlet filter 7 Pressure gauge 15 Suspension hole 8 Upper lid 1 4 6 15 8 5 9 10 3 2 7 11 12 13 Fig 1 ...

Страница 6: ...econds intermittent time range from 1 999 minutes Push down the soft key for 2 seconds then adjust the setting time After releasing for 2 seconds the lubricator will operate as new set 2 Soft key for time increase progressively Soft key for time decrease progressively 3 Both of the lubrication and intermittent indicators will blink under setting mode 4 RES Soft key for restart lubricating cycle Pu...

Страница 7: ...unted in the height of 0 6 1 7 m above the ground level 2 4 2 Filling Oil Remove the oiltank cap and fill with clean and non used oil into the tank until the oil level reaches the above line at HIGH Fig 3 The oiltank has an capacity of 3 liters When having filled in the oil to the proper level lock the oiltank cap Please note that use only oil with a viscosity of 30 to 250 cSt Caution Lubricator m...

Страница 8: ...o the elbow joint And the oilpipe set should be fastened on the elbow joint firmly by fastening the thimble nut at the joint 2 4 4 Installation of power and alarm Note Install a fuse between the power supply and the lubricator See 7 1 Connect the cable for power and alarm Remove the upper cover of the control box in which have the connection points for the power and alarm by loosening the screws f...

Страница 9: ...rements in order to react on an alarm it is possible to connect one cable at COM f and another cable whether at NO g or NC e If it is optional For proper connection the lubricator will stop the power supply of the machine to be lubricated or the lubricator can also be connected with a computer or other appliance which will allow the user to react according to his wishes For COM NO connection norma...

Страница 10: ...brication indicator Fig 10 L1 starts to shine orange light Then the lubricator starts with the mode of lubricating When actuation 3 Instructions for use 3 1 Control panel D1 Display for lubricating time setting S1 Lubricating time set key increase D2 Display for intermittent time setting S2 Lubricating time set key decrease L1 Lubrication indicator orange S3 Intermittent time set key increase L2 I...

Страница 11: ...cator will be actuated as the previous setting after 5 seconds 3 3 Set the intermittent lubrication time The lubricator will turn to the setting mode by press either intermittent lubricating soft key or for 1 to 2 seconds and the displays will indicate the previous setting In this time both of the intermittent and lubricating indicator L1 and L2 start blinking The numerical display will be increas...

Страница 12: ... to pump oil at once i e the lubricator could be manually operated by pressing the RES key 3 5 Setting of the operational module Attention Only the iSHAN customer service workshops are authorized to change the original function settings of the lubricator The users may proceed the basic lubrication intermitent time setup only 3 5 1 Explanation of the indicators and acoustic sound Signal Mode Lubric...

Страница 13: ... Actutation Record during Actuating Mode 3 5 2 Soft key functioning table One can change the basic operation model by pressing the hot keys on the front control panel When you press the combination of soft keys just press down the keys in the indicated order and release them at the same time after the last key has been pressed If the buzzer makes two beeps the functional setting has been changed s...

Страница 14: ...me in second and lubricating when actuation Once you are confused with the setting mode you can press the S5 S1 and the S3 keys in order to return to the initial mode 3 Attention to finish pressing the combined keys between two seconds and in order Else it ll not work Anytime you press down S5 key first and then press down S3 key can change the operation models between lubricating and recording mo...

Страница 15: ... longer screws at the front corner For proper problem free operation please obey the following rules exactly 1 Use clean new oil and with permissible viscosity 2 To protect the electrical stability once you have turn off the power please wait for at least 20 seconds to restart the lubricator 3 The elbow joints of YET A1 and YET A2 are special parts never change them by yourself 4 The YET A2 lubric...

Страница 16: ... about 1 minute If no discharge of oil please relax the thimble nut on the elbow joint to remove the air inside the pipe Fasten the thimble nut after the oil flowes out Disassemble piping Switch power on and check if oil could be discharged If not the gear pump might be blocked Clean the pump If it does not work change pump Disassemble piping Switch power on and check if oil could be discharged If...

Страница 17: ...be completely slipped over so that at least 1 mm of the pipe sticks out when inserting into the oiladaptor See 2 4 3 6 Guarantee The machine is guaranteed for a period of 12 months Furthermore claims under guarantee can only be accepted if the machine has not been tamper with and are send to the iSHAN service workshop in a complete unopened condition Never send spare parts to our service workshop ...

Страница 18: ...e 1 999 dia of elbow joint mm 4 or 6 Dimension mm 227 W 168 D 300 H Oiltank capacity 3 L Operating temperature 0 50 Fuse at power supply 1 2A for YET A1 model 220V AC 1 4A for YET A2 model 220V AC Operating range for pressure switch bar 10 12 7 2 Electrical Drawing If you meet any electrical fault we strongly suggest you to sent the lubricator back to the iSHAN customer service workshops We will c...

Страница 19: ...1 C 7 D 8 D 3 D 6 D 7 F 1 F T 1 C 2 R 3 P 2 D 5 Circular diagram for powe connection R 9 U 4 R 1 4 R 1 5 Q 1 Z 1 R 1 1 U 3 U 2 C 2 U 1 X 1 C 4 C 1 C 3 R 6 R 1 0 R 1 R 3 R 4 R 7 R 8 R 2 R 5 A 2 A 2 A 2 A 1 A 1 A 1 A B E P 2 1 2 9 8 1 2 9 8 D 4 D 7 D 6 D 1 D 2 D 3 D 5 S 4 S 5 油壓 S 1 S 2 S 3 油位 R 1 2 R 1 3 1 2 3 4 5 6 7 8 9 1 6 1 5 1 4 1 3 1 2 1 1 1 0 Circular diagram for control unit ...

Страница 20: ...on distributors Metering units 7 Pressure Relief valve 8 Presure Switch 8 Attension Technical and optical changes for improvements may be done without announcement All datum informations and explanations of this operating instruction are without guarantee Therefor no legal claims can be made as a result of this operating instruction Fig 11 Fluid power diagram of YET A1 type lubricator Fig 12 Fluid...

Страница 21: ...12730 Fax 86 573 88112739 E mail ishan ishan com cn http www ishan com cn Guangdong Office Add 3F Haoyun Business Tower Changxing Street Chang an Town Dongguan Guangdong Province Mainland China Tel 0769 85358240 Fax 0769 85359679 Shenyang Office Add Room 2511 No 79 Shenliao E Rd Tiexi District Shenyang City Liaoning Province Mainland China Tel 024 22944025 Fax 024 31086286 Zhengzhou Office Add 3F ...

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