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This manual describes the installation and operation of these non-catalytic 

wood heaters.  These heaters meet the U.S. Environmental Protection 

Agency’s emissions limits for wood heaters sold on or after July 1, 1990. 

This heater has been developed, tested and constructed in accordance 

with the requirements of UL 1482, ULC S628 and HUD standards and is 

listed by Intertek Testing Services, Portland, OR. It has been approved 

for residential installations.

The appliance is merely one component of a larger system. The other 

equally important component is the venting system. This is necessary for 

achieving the required flow of combustion air to the fire chamber and for 

safely removing unwanted combustion by-products from the appliance.  

If the venting system’s design does not promote these ends, the system 

may not function properly. Poorly functioning venting systems may create 

performance problems as well as be a safety hazard.  

A draft test should 

read greater than .04’ W.C. (inches water column) and less than .08” 

W.C

.  As per NFPA-211 standard (see paragraph below), the installer 

must take into account all variables within the installation and install the 

appliance in such a manner that satisfies the draft requirements of the 

appliance.  See 

Chimney Guidelines

 below to assist you in selecting the 

proper venting system for your installation.

American National Standards Institute ANSI/NFPA 211, Standard for 

Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances - See 

Draft Section:

  A chimney or vent shall be so designed and constructed 

to develop a flow sufficient to completely remove all flue and vent gases 

to the outside atmosphere. The venting system shall satisfy the draft 

requirements of the connected appliance in accordance with the manu-

facturer’s instructions.

Chimney Guidelines:

•  This appliance requires approximately 12 feet minimum of “effective 

draw” provided by the venting system.  As a rule of thumb, every 90 

degree total direction change in the venting will result in a loss of 

approximately 5 feet of “effective draw.”  Example: If two 45 degree 

offsets are used, subtract 5 feet from the actual vertical vent height 

to determine your “effective draw.”  In this case if you had 14 feet of 

vertical vent, the effective draw would only be approximately 9 feet 

(14 ft. - 5 ft. = 9 ft.), therefore it may be necessary to add additional 

height to the venting system.

•  In well insulated and weather tight homes, it may be difficult to establish 

a good draft up your chimney. The poor draft is caused by a shortage 

of air in the house 

(see

 

Negative Pressure Warning on 

Page 5

)

.

Your wood fireplace insert is dependent upon a properly functioning 

chimney for optimum performance. It is a high efficiency appliance that 

loses much less heat up the chimney than older appliances and fireplaces. 

For this reason it is important to match the fireplace insert to the chimney. 

The chimney has two functions:  

1. It draws combustion air into the appliance (without air, no fuel will 

burn) and 

2. It exhausts combustion by-products. Your new appliance is what is 

known as a “natural draft” appliance. 

The appliance depends solely on the natural draft of the chimney system 

to draw combustion air into the unit. Draft is the force that moves air from 

the appliance up into the chimney. The amount of draft in your chimney 

depends on the length of the chimney, local geography, nearby obstructions 

and other factors. Too much draft may cause excessive temperatures in 

the appliance (overfiring). Slow or inadequate draft equals poor combus-

tion and possible smoking problems. The following are some conditions 

that may contribute to poor chimney draft:  

1. A chimney too large for your appliance. 

2. A chimney with not enough height to produce adequate draft.

3. A chimney with excessive height (this may allow exhaust to cool too 

much before exiting, which will stall the rate the exhaust exits). 

4. Offsets in the venting system are too restrictive (see 

Chimney Guide-

lines)

.

Inadequate draft will cause the appliance to leak smoke into the room 

through the fireplace insert and the chimney connector joints. 

Excessive draft may cause an uncontrollable burn or a glowing red 

fireplace insert or chimney part. 

Overfiring Damage

 - If the heater or chimney connector glows, you are 

overfiring. Other symptoms may include: Cracking, warping or burning 

out of components, plated accessories may turn color, stove or insert 

glass may develop a haze, which will not come off with cleaning.

Overfiring of a stove or fireplace insert is a condition where excessive 

temperatures are reached, beyond the design capabilities of the appli-

ance. The damage that occurs from overfiring is not covered under the 

manufacturer’s limited warranty.

Also see 

Troubleshooting

 on Page 28.

TESTING INFORMATION

DRAFT REqUIREMENTS

SELECTING THE PROPER VENTING SYSTEM

Содержание Montlake 230

Страница 1: ...22 00 This appliance must be properly installed and operated in order to prevent the possibility of a house fire Please read this entire installation and operation manual before installing and using y...

Страница 2: ...Liner Installation 13 Positive Flue Connection Required in Canada 13 Offset Boxes 14 15 Installation Procedure For Masonry and Factory Built Fireplaces 14 Manufactured Home Installations ML230 only 15...

Страница 3: ...ccumulations over 1 8 thick should be removed by a professional chimney sweep Do not attempt to burn out heavy creosote accumulations with a hot fire If large ac cumulationsareoccurring reviewyourburn...

Страница 4: ...therefore it may be necessary to add additional height to the venting system Inwellinsulatedandweathertighthomes itmaybedifficulttoestablish a good draft up your chimney The poor draft is caused by a...

Страница 5: ...s can create dangerous back drafting of the fireplace insert and chimney joints drawing combustion by products into the home Be sure your home has adequate makeup air to eliminate negative pressures c...

Страница 6: ...50 mm minimum hearth extension on all stoves and inserts as measured from the door opening of the unit Minimum distance of floor protection to the side 8 200 mm This is measured from the sides of the...

Страница 7: ...test edition Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances in Canada CSA B365 latest edition See section on Reduction of Appliance Clearance with Specified Forms of Protecti...

Страница 8: ...lowing agency Intertek Tested to UL 1482 ULC S628 Listing Dimensions NOTES Dimensions shown are approximations only 1 4 Diagrams illustrations and photographs are not to scale consult installa tion in...

Страница 9: ...Montlake ModelML300wood burning fireplace insert is safety listed with the fol lowing agency Intertek Tested to UL 1482 ULC S628 Listing Dimensions NOTES Dimensions shown are approximations only 1 4 D...

Страница 10: ...thickness required Minimum k value per Inch of Specified min thickness of alternate material kM x thickness alternate k value per inch of listed material TM of listed material kL material TL TM inche...

Страница 11: ...e floor protection what is the minimum thickness required Minimum k value per Inch of Specified min thickness of alternate material kM x thickness alternate k value per inch of listed material TM of l...

Страница 12: ...pproval from local building officials Modifications allowed to the factory built fireplace are as follows Remove the damper Remove the smoke shelf or smoke baffle Remove ember catches Remove viewing s...

Страница 13: ...e slip joint will allow the lowest piece to slide up enough to clear the insert during installation Insulate the top four to six feet between the liner and the chimney to prevent heat loss Install the...

Страница 14: ...loor prior to installing the insert Installing Surround Panels and Insert Top Once the insert is in place and the venting has been connected install a surroundpanelkittocovertheexposedfireplaceopening...

Страница 15: ...WITH LOCAL BUILDING AND FIRE CODES Outside Combustion Air In Manufactured mobile Home installations outside combustion air is required This can be achieved by sealing the surround assembly to the fire...

Страница 16: ...lace Built to UL 127 US or ULC S610 Canada Standards Requires a minimum of a positive flue connection Fig ure 12 in the USA In Canada a full length stainless steel flue liner is required Approved Line...

Страница 17: ...Back Baffle Board Back Baffle Board 7 7 196mm 6 5 165mm Front Baffle Board Front Baffle Board 1 Install firebox bottom brick spacers on both the left and right side of firebox Thebrickspacersarelocat...

Страница 18: ...s injury Firebox Brick Layout as Viewed from the Front Figure 17 ML300 Brick Diagram Letter A Brick Are Full Size 9 229mm Long x 4 1 2 114mm Wide x 1 5 16 33mm Thick 1 Install brick 1 6 in the numbere...

Страница 19: ...n kit Instr 506033 75 See Page 32 for ordering information Check that all chimney pipe joints are secured and installed according to the manufacturers instruction Be sure all roof flashings are watert...

Страница 20: ...nd may make it difficult to start DO NOT OVERFIRE THE STOVE OR INSERT DURING THIS PROCESS IF THE STOVE OR INSERT OR CHIMNEY BECOMES RED REDUCE THE AMOUNT OF AIR ENTERING THE STOVE OR INSERT IMMEDIATEL...

Страница 21: ...ecome familiar with how the damper control affects heat output and the overall temperature of the appliance A stove thermometer can be a helpful tool to help ensure you are not over firing your applia...

Страница 22: ...ETELY SEASONED Your appliance will not operate at the level that it is meant to unless you use seasoned dry wood Do not burn driftwood or wood that has been in salt water doing so will void your warra...

Страница 23: ...ctices The following are some tips on how to operate your appliance to achieve the highest overall efficiency 1 Thoroughly preheat your appliance before slowing the burn rate by closing the draft cont...

Страница 24: ...tting When the stove or insert cools down the blower will automatically turn off Rheostat Operation The highest blower speed is obtained by turning the rheostat knob clockwise until it clicks ON then...

Страница 25: ...MANUAL TEMPERATURE AUTO RESET TEMPERATURE SWITCH N O POWER CORD RED BLK BLK WHT GRN WHT WHT YLW NOTE SWITCH CONDITIONS GIVEN AT ROOM TEMPERATURE N C NORMALLY CLOSED N O NORMALLY OPEN FEMALE DISCONNECT...

Страница 26: ...per and lower hinge pins from the top Maintenance Figure 32 Glass Replacement Locate screws 10 ea peal back gasket as shown Arrows indicate screw locations DO NOT Install or operate the stove or firep...

Страница 27: ...oth Other products may damage plated finish paint and gaskets BAFFLE BOARDS Your baffle boards should be inspected during every chimney cleaning If either board is damaged then replace baffle boards G...

Страница 28: ...el Page 22 sec tions 3 See Poor Draft section above and Clean Glass above SMOKES WHEN 1 If smoke is entering the room check to make sure your baffle boards are properly installed DOOR IS OPEN 2 Check...

Страница 29: ...phite apply to door handle bushing 71052 Anti Seize 2 Gram Pouch H5633 17 Heat Exchanger Bolt Kit H8387 18 Flue Ring Bolt Kit H8388 MISCELLANEOUS PARTS continued Item Description ML230 ML300 Taptite Q...

Страница 30: ...30 NOTE DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE Replacement Parts Model Montlake 230 17 27 30 29 32 35 31 24 23 14 13 11 33 40 25 26 38 10 1 3 8 7 4 2 6 5 39 28 37 36 18 34 9...

Страница 31: ...E DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE Planning Installation Safety and General Installation Operation Maintenance Troubleshooting Parts Accessories Parts Accessories Replacement Parts Model Montla...

Страница 32: ...round Kit 26 1 2 X 48 Black Montlake 230 H8678 ML230 FP3141 Surround Kit 31 X 41 Black Montlake 230 H8679 ML230 FP3148 Surround Kit 31 X 48 Black Montlake 230 H8680 ML230 FPTRIM3348 Surround Kit 33 X...

Страница 33: ...a binder may burn at excessive temperatures and may cause damage to the Product or may cause it to function improperly IHP stoves inserts and high efficiency EPA fireplaces are approved for burning d...

Страница 34: ...placement parts See Page 29 for a complete replacement parts list Use only parts sup plied from the manufacturer Normally all parts should be ordered through your IHP distributor or dealer Parts will...

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