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Intimus INT-GU-05280EPSHP, Руководство по эксплуатации

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Operation Manual 5280 EPSHP 

 

15 

 

2.8 Safe working rules 

1. Training of the operator: 

•

  aware of the potential hazards that may occur when operating the machine 

•

  clearly defining activities which, under the conditions of a given plant, are or are not 

the responsibility of the cutter operator and are reserved for designated authorized 

persons, in particular as regards the removal of defects and repairs - including 

electrical installations. 

 

2. Prohibition to use the machine if: 

•

  the machine is used contrary to its intended use and/or the machine parameters 

specified in the operating instructions would be exceeded 

•

  the cutter is visibly inefficient 

•

  any covers of moving parts have been removed from the cutter 

 

3. Order: 

•

  Checking the correctness of the protection devices: 

two-handed control (each time before starting work) 

contactless protective device (each time before starting work) 

•

  order to carry out maintenance and repairs with disconnected electrical power 

The above-mentioned requirements should be the subject of training and the content 
of the station instructions! 

2.9 Safety control 

Periodic security check should be carried out in accordance with the law. These 
provisions concern: 

•

  accident prevention

 

•

  guarantee of efficient work and precision of operation

 

•

  eliminating production stoppages.

 

   

 

Info 
At the latest after 5 years of use, at least control of the following functions should be 
carried out and the results should be documented. 

•

  operation of the control function

 

•

  check the correct position of the knife

 

•

  control of the power supply of the machine linear indicator

 

•

  operation of the safety curtain

 

•

  operation of the two-hand control function

 

•

  protection against continuous knife movement.

 

 

The above mentioned service should be ordered by the machine manufacturer's 
technical service. 

Содержание INT-GU-05280EPSHP

Страница 1: ...80 EPSHP Single Knife Paper Cutter Operation Manual intimus International GmbH Bergheimer Stra e 6 12 88677 Markdorf Germany Tel 49 0 7544 60 0 E mail sales de intimus com www intimus com 95842 1 04 2...

Страница 2: ...8 Safe working rules 15 2 9 Safety control 15 3 TRANSPORT AND STORAGE 16 3 1 Packaging 16 3 2 Transport 16 3 3 Delivery status 17 3 4 Setting the cutter 19 3 5 Work area 20 4 TECHNICAL CHARACTERISTIC...

Страница 3: ...MACHINE START 67 2 MANUAL MODE 68 2 1 Absolute mode Automatic move to input dimension 68 2 2 Incremental mode Repeating same dimension on next steps 69 2 3 Manual Backgauge Movement 69 2 4 Paper Ejec...

Страница 4: ...Operation Manual 5280 EPSHP 4 IDENTIFICATION Machine type Single knife paper cutter Item INT GU 05280EPSHP...

Страница 5: ...Operation Manual 5280 EPSHP 5 EC Conformity Declaration...

Страница 6: ...operator at any time and read carefully by all the machine operators It refers to I Operation and first installation II Troubleshooting of workflow III Maintenance service repairs and transportation...

Страница 7: ...manual is not the service manual Only use original spare parts The illustrations in the operating instructions may differ from the actual state of the machine The types of auxiliaries indicated in the...

Страница 8: ...repairs carried out by unauthorized personnel the warranty granted to the device expires and exempts the manufacturer from any liability for injuries or damage The machine warranty expires if the mach...

Страница 9: ...r manufacturer With regard to safety rules in the contents of this instruction by a qualified employee should be understood as a person authorized to set machines circuits and electrical circuits in a...

Страница 10: ...e lack of convenient access 2 3 1 Personal protection equipment If necessary or if it results from the regulations in force use the following personal protective equipment Wear safety shoes Wear safet...

Страница 11: ...ism of backguage Catching crushing 2 The lever system of the knife drive mechanism Catching crushing 3 The lever system of the knife drive mechanism Crushing 4 The approaching movement of the backguag...

Страница 12: ...ng the residual risk the cutter is treated as a device that was designed and manufactured according to the state of the art in the year of its manufacture Residual risk assessment When following such...

Страница 13: ...Operation Manual 5280 EPSHP 13 2 7 Ways to prevent threats Figure 3 Arrangement of covers and protective elements...

Страница 14: ...3 4 10 11 8 9 6 Approach move of the knife beam Fixed cover Electro sensitive Protective device photocell Two handed device Emergency stop 1 7 5 9 7 Approach move of clamp beam Fixed cover Electro se...

Страница 15: ...efore starting work contactless protective device each time before starting work order to carry out maintenance and repairs with disconnected electrical power The above mentioned requirements should b...

Страница 16: ...cessories are packed in anti corrosion covers made of plastic and oiled paper 3 1 2 Removing the packaging Used packaging should be removed in accordance with legal regulations applicable in the count...

Страница 17: ...ters with a pallet truck 3 3 Delivery status The cutter can be supplied by the manufacturer completely assembled and ready for use Fig 6a with disassembled side tables assembly of tables according to...

Страница 18: ...ables Figure 6b Tightening of the side tables 1 Left side table M8x25 screw 4 pieces washer 8 4 pieces 2 Right side table M8x25 screw 4 pcs 8 washer 4 pcs 3 The place of guiding the curtain of the lef...

Страница 19: ...19 3 4 Setting the cutter Figure 7 Adjusting the cutter setting The machine does not need to be attached to the ground The correct and safe setting of the machine is achieved by twisting the adjusting...

Страница 20: ...280 EPSHP 20 3 5 Work area In order to easily access the cutter s mechanisms during adjustment maintenance or servicing activities it is recommended to keep a free space of about 0 5 m around the devi...

Страница 21: ...280 EPH Maximum stack width mm 520 Maximum stack height mm Without false clamp With false clamp 80 76 Cutting depth mm 520 Front table lenght mm 466 Narrow cut mm Without false clamp With false clamps...

Страница 22: ...Parameter 5280 EPSHP Motor kW 1 5 Voltage frequency 3x400 50 V Hz 1x230 50 Control of executive elements VDC 24 Tank capacity l 10 5 4 2 3 2 Technical data hydraulic oil Table 7 Parameter 5280 EPSHP O...

Страница 23: ...n Manual 5280 EPSHP 23 4 2 4 External dimensions The dimensions of cutters in different equipment versions are shown in figure 9a 9b and table 8 Figure 9a External dimensions of the cutter without sid...

Страница 24: ...Operation Manual 5280 EPSHP 24 Figure 9b External dimensions of the cutter with side tables Table 8 Dimension Value mm A 1244 B 904 C 1230 D 730 D1 833 F 400 H 1430 H1 1533 K 785 X 466 Y 520...

Страница 25: ...minated immediately 5 1 2 Warning about special hazards You should refrain from performing any actions that infringe safety in the machine In particular it is prohibited to Putting your hands into the...

Страница 26: ...em 5 A knob that changes the clamping force turning to the right increasing the pressure turning to the left reducing the clamping force 6 Program unit 7 Two color signal lamp displayed on the program...

Страница 27: ...LEDs informing about the operating status Table 9 Item Color of the LED Display Text 1 Red green Status OSSD OSSD 2 Red Error indication ERR 3 Blue Quality of setting 1234 Blue LEDs inform about the q...

Страница 28: ...synchronize with the transmitter It lights up 1 LED red The setting is insufficient or the protective field is interrupted at least partially It lights up 2 LEDs red The setting is insufficient or th...

Страница 29: ...diode colour Indication Text 1 yellow Work status indicator PWR 2 red Error indication ERR 5 3 Electrical apparatus DANGER Dangerous electrical voltage Before opening the housing switch off the main...

Страница 30: ...on the plate 230V power supply 50 Hz frequency 2 kW power 20 A protection WARNING The data on the plate must correspond to the current parameters in the mains Parameters of frequency converters invert...

Страница 31: ...s 7 1 Work area for operational staff The working area is the front side of the operational cutter 7 2 Danger zones in the cutter knife and clamp zone back side of the cutter frame access to clamp zon...

Страница 32: ...All transmitter and receiver LEDs will light for a moment After initialization the receiver indicates the quality of the setting using four blue LEDs 3 Fig 11 Table 9 The setting indicator extinguish...

Страница 33: ...green button 2 When the stop has been made during the cutting cycle pressing the cutting buttons again will result in returning to the upper position of the clamping bar and the knife 7 4 Determining...

Страница 34: ...e positioning elements of the backguage 7 5 Pressing the material DANGER Do not put your hands into the cutting area when pressing 7 5 1 Manual clamping of cut material mechanical cutting line determi...

Страница 35: ...knob 1 reading the pressure value on the pressure gauge 4 Fig 18 turning to the right increasing the pressure turning to the left reducing the clamping force Approximate values of the clamping force d...

Страница 36: ...must be observed the higher the pile the greater the downforce the greater the cutting width the greater the downforce the harder the material the greater the downforce 7 6 Cutting line indicator opt...

Страница 37: ...both buttons 3 until the material is cut The return of the knife and its stop in the upper return position and the movement of the pressure beam upwards is automatic Releasing the buttons 3 during the...

Страница 38: ...ne Danger of injury to the operator and auxiliary personnel Danger of injury to hands and hands in the knife area through cutting The edge of the knife is sharp do not touch Do not handle the knife wi...

Страница 39: ...er s manual 8 1 1 2 Pressing the push buttons 2 fig 20 at the same time start the cutting cycle The knife 3 is held in the lower position 8 1 1 3 Turn off the power supply of the electrical system by...

Страница 40: ...the power supply of the electrical system by turning the main switch knob 2 fig 22 to position I 8 1 1 7 Turn on the power supply to the control system by pressing the green push button 3 8 1 1 8 On t...

Страница 41: ...screw and remove the fastening screws 1 and 2 Fig 23 8 1 1 11 In the place of screws 1 and 2 removed fig 23 screw in the transport handle 1 fig 24 so that it secures the knife to the cutter bar 8 1 1...

Страница 42: ...Operation Manual 5280 EPSHP 42 Figure 25 Figure 26...

Страница 43: ...t a time to the left fig 26 and carefully pull the knife down fig 27 Take the removed knife into the special protective packaging Fig 28a 28d With the blade inwards and fasten it with two screws To un...

Страница 44: ...Operation Manual 5280 EPSHP 44 Figure 28b Knife in the package Figure 28c Unscrewing securing the transport handles Figure 28d Fixing the knife in the package...

Страница 45: ...does not protrude below the protrusion 2 in the cutter bar correct position Figure 29 A the adjusting screw protrudes under the projection 2 in the cutter bar incorrect position remove the screw WARNI...

Страница 46: ...ckaging Fig 28a 28d 8 1 2 3 Holding the transport handles 1 insert the knife 2 into the cutter so that the transport handles screwed into the knife hit the cutouts in the cutter bar 3 fig 30 Figure 30...

Страница 47: ...ttach the knife to the cutter bar by turning both transporting handles 1 to the right fig 31 8 1 2 5 Install the fastening screws 2 fig 31 8 1 2 6 Unscrew both transport lugs 1 figure 31 and replace t...

Страница 48: ...mer 3 Fig 22 8 1 2 9 Pressing the push buttons 2 Fig 33 at the same time start the cutting cycle The knife will stop in the lower position 8 1 2 10 Switch off the power supply of the electrical system...

Страница 49: ...2 17 Press simultaneously the push buttons 2 The knife will return to its upper position 8 1 2 18 Turn off the power supply of the electrical system by turning the main switch knob 3 fig 33 to the 0...

Страница 50: ...k sheets and the speed of blunting of the knife depend to a large extent on the cutting stick Replacing or reversing the cutting stick is recommended after each knife change or in the event of breakin...

Страница 51: ...ick 1 Cutting stick 1 2 Table 2 3 Fixing pin 4 Screwdriver 8 2 1 Lift the cutting stick 1 with a screwdriver 4 fig 35 8 2 2 Rotate or replace the cutting stick 8 2 3 Insert the replaced stick into the...

Страница 52: ...in both planes gives the possibility of obtaining four lines of contact with the knife marked in Figure 36 as l 2 3 4 8 3 False clamp The use of the insert under the pressure bar prevents creation of...

Страница 53: ...ressure bar DANGER Risk of injury In order to mount the insert in the pressure bar 8 3 1 Place the insert 1 Fig 39 under the pressure beam so that the insert pins are under the holes in the pressure b...

Страница 54: ...returns to the upper position The removable insert must be attached under the front table Fig 38 INFO The lack of the insert in the place of attachment is treated by the programmer as if it was mount...

Страница 55: ...adjust backguage 8 4 1 unscrew the screws 1 fig 40 8 4 2 remove the cover 2 fig 40 8 4 3 loosen the screws 1 fig 41 8 4 4 loosen the nuts 2 fig 41 8 4 5 by turning the screws 3 place the backguage 4...

Страница 56: ...lements of backguage 9 MAINTENANCE DANGER Maintenance and lubrication work may only be carried out after turning off the machine main switch in position 0 9 1 Daily maintenance Every day remove all wa...

Страница 57: ...e guards must be put back I nto place immediately after maintenance work has been completed 9 3 Lubrication The list of lubrication points is shown in Figures 44 45 46 47 48 and described in table 12...

Страница 58: ...th the knife body Internal surfaces of guides in contact with rollers Side surfaces of the knife body Fixing the hydraulic cylinder of the knife Knife pulley 43 44 46 47 Backguage Oil Guide roller app...

Страница 59: ...Operation Manual 5280 EPSHP 59 Figure 43 Lubrication locations of the knife assembly Figure 44 Lubrication points of the knife assembly 1 the pressure beam 2 the guide shaft of the feed mechanism 3...

Страница 60: ...EPSHP 60 Figure 45 Grease location of the lead screw The worm gear mechanism is filled with an exchangeable oil The exchange should be made after 5 years of work The use of GL 5 and or MIL L 2105D ge...

Страница 61: ...Operation Manual 5280 EPSHP 61 Figure 46 Arrangement of the lubrication points of the knife assembly 1 and the pressure mechanism 3 Figure 47 Grease location of clamp piston 3 and knife tie 1...

Страница 62: ...te ambient temperature of the unit from 5 C to 30 C HV 46 hydraulic oil dust free air free air exchange for cooling the hydraulic oil temperature must not exceed the specified value by the manufacture...

Страница 63: ...manufacturer the oil in it should be replaced after a year of intensive work To change the oil unscrew the drain plug 2 fig 48 located in the bottom of tank 1 fig 48 Old oil should be drained while i...

Страница 64: ...elements and if necessary tighten the screws 9 5 2 Checking hydraulic hoses Check regularly that the hose is not damaged or frayed and check the oil level Recommended test criteria for hydraulic hoses...

Страница 65: ...er from liability for damage caused 10 1 Determining the causes of the fault Determine if the vulnerability affects the elements electric mechanical hydraulic programmer 10 2 Basic procedures for remo...

Страница 66: ...Operation Manual 5280 EPSHP 66 PROGRAM MODULE OPERATOR MANUAL...

Страница 67: ...n on the screen to start machine control system After pressing Press to calibrate machine starts the calibration During the calibration backgauge moves to the maximum back position then moves forward...

Страница 68: ...input dimension To input the required dimension press the dimension on screen and input value by keyboard Confirm by pressing button ENT and press The backgauge will move to requested position Press h...

Страница 69: ...and next by pressing button Backgauge will automatically move into given position It is possible to repeat the move by pressing Process can be repeated many times 2 3 Manual Backgauge Movement The bac...

Страница 70: ...program mode 100 programs can be stored in memory including 100 steps dimensions in each program For each step operator can program eject and paper rotation left right 3 1 Program selection Selecting...

Страница 71: ...g arrows next to the list Delete prog to delete all steps in the program 3 2 Launching program from memory To launch the program please select the requested program and press button PROGRAM START Afte...

Страница 72: ...saving By pressing button Program Edit operator can edit previous selected program Dimension change program name change step removing and turning on off eject After selecting program no i pressing bu...

Страница 73: ...delete all steps in the program Delete step to delete one current step 3 4 Cut Save Function allowing to edit program by making backagauge move and cut Pressing Cut Save button activates screen allow...

Страница 74: ...e sheet if there is no gutter input again card size NOTE Remember to confirm each value but pressing ENT After dimension input and pressing Program Start program starts automatically Backgauge moves i...

Страница 75: ...Operation Manual 5280 EPSHP 75 After each cycle when last stripe is too narrow to cut appears text Pressing YES moves backgauge automatically into first dimension Pressing NO exits program 5 OPTIONS...

Страница 76: ...al functions Eject can be set in mm or inches It is value by which paper ream moves forward After cycle backgauge returns to previous position 5 2 Options Language Enter language selection menu Press...

Страница 77: ...Operation Manual 5280 EPSHP 77 5 3 Options Knife change To enter knife change mode press button Knife change After pressing text on screen appears to confirm Turn on knife change mode...

Страница 78: ...put knife into lower position After knife change please look into guillotine manual for procedure press again button Knife change Text appears Turn off knife change mode By pressing the mode is being...

Страница 79: ...e correction How to make base dimension adjustment move backgauge into position ex 100 0 mm cut paper measure the size if measured size is ex 103 7 mm operator should change dimension by increasing th...

Страница 80: ...n material cut To change the value use the slider on the touch screen and select values 0 100 0 minimum pressure 100 maximum pressure 5 6 Options Sensor Diagnostics Allows operator to check control sy...

Страница 81: ...t programs program cancelling This options resets all saved programs 5 8 Options Service to enter service mode Press Service button Keyboard appears on screen to input service code XXXX and press ENTE...

Страница 82: ...in program mode with false clamp Min dim 2 min value for guillotine backgauge automatic move in program mode without false clamp Max dim max value for guillotine backgauge automatic move in program mo...

Страница 83: ...cancelled by function Factory settings but may need readjustment depending on equipment in the machine Press Yes to return to factory settings 5 8 4 Options Service Calibration Calibration allows to...

Страница 84: ...nto dimension speed RH frequency of backgauge speed move speed RL frequency of backgauge speed move on the dimension In table Position first dimension is actual dimension of paper second is dimension...

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