Interroll 24 V belt conveyor straight / curveBM 8350 / BM 8360
Version 1.1 (02/2016)Translation of original instruction manual
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Страница 1: ...Installation and Operating Instructions Interroll 24 V Belt Conveyor Straight curve BM 8350 BM 8360 Version 1 1 02 2016 en US Translation of original instruction manual...
Страница 2: ...ht of these installation and operating instructions remains with Interroll Automation GmbH The installation and operating instructions contain technical regulations and drawings which may not be repro...
Страница 3: ...of use 8 Changes to the module 8 Personnel qualification 8 Operators 8 Service personnel 8 Electricians 8 Dangers 9 Safety devices 9 Electricity 9 Rotating parts 9 Parts lying around or falling off 9...
Страница 4: ...serve the following for maintenance and repair 37 Straight travel and belt tension 38 Adjusting belt tension in straight section 38 Adjusting the belt tension in the curve section 39 Replacing the car...
Страница 5: ...aintenance and inspection list 63 Troubleshooting 64 In case of a fault 64 Troubleshooting 64 Spare and wear parts 65 Ordering information 65 Spare part drawing BM 8350 65 Spare parts list BM 8350 66...
Страница 6: ...r manufacturing In addition to this manual special contractual agreements and technical documents apply to special versions of the module and its additional equipment Installation and operating instru...
Страница 7: ...danger with high risk that can lead to death or serious injury if it is not avoided WARNING Identifies a danger with medium risk that can lead to death or serious injury if it is not avoided CAUTION I...
Страница 8: ...use is considered inappropriate Deviating operating conditions require additional clarifications a special release of the module and new contractual agreements Changes to the module Any modifications...
Страница 9: ...y shoes 4 Specify and monitor careful placement of the goods on the conveyor Risk of injury due to faults during operation 4 Regularly check the module for visible damage 4 Immediately shut down the m...
Страница 10: ...ial operating mode Explanation Comment Transport Storage Loading and unloading transport and storage Assembly Initial start up Installation at the end customer and performing the test run Cleaning Ext...
Страница 11: ...on 24 V Belt Conveyor Straight BM 8350 Components 1 2 3 4 5 7 6 13 12 11 10 9 8 14 24 V belt conveyor straight BM 8350 1 Drive roller 8 Side frame C profile 2 Carrying idler 9 Universal support 3 Cont...
Страница 12: ...ller tracks The 24 V belt conveyor straight is suitable for transporting products up to 50 kg including products with uneven or soft bottom A closed conveyor belt is pulled over carrying idlers and a...
Страница 13: ...meter of drive roller 50 mm Diameter of idler pulley 50 mm series 1700 mm steel zinc plated Roller material Steel 1 5 mm zinc plated Roller pitch P Min 60 mm increments of 30 mm Max module length ML N...
Страница 14: ...elt Conveyor Curve BM 8360 Components 7 8 14 1 2 5 6 4 3 9 12 8 13 7 11 10 24 V belt conveyor curve BM 8360 1 Conical carrying idler 8 Universal support 2 Conical drive roller 9 Side cover 3 Belt 10 S...
Страница 15: ...acks The 24 V belt conveyor curve is suitable for transporting products up to 20 kg including products with uneven or soft bottom A closed conveyor belt is pulled over conical carrying idlers and a co...
Страница 16: ...ure 5 to 40 C Slider bed Rollers Interroll Series 1700 Diameter of drive roller 50 mm tapered bushings Roller material Steel 1 5 mm zinc plated Number of zones N 1 at 45 2 at 90 Rated voltage 24 V Mot...
Страница 17: ...ts delivery state The scope of supply includes Rack including side frames cross ties side covers RollerDrive Carrying idlers Belt Closing clips Power supply cable Control Photo cell and reflector 1 ea...
Страница 18: ...nsport direction 1 Arrow in transport direction 5 Year of construction 2 Type designation 6 Company address 3 Machine no 7 Weight in kg 4 Layout item no 8 Level The information on the nameplate is use...
Страница 19: ...cated on an information sheet that accompanies the motor 4 Data about weight and requirements for loading capacity and lifting tackle are located on the information sheet 4 Remove any persons from the...
Страница 20: ...Translation of original instruction manual Storage WARNING Risk of injury due to improper storage 4 Do not stack modules Do not place any other objects on the module 4 Check module for stability 4 If...
Страница 21: ...a pre assembled unit and must be set up connected and integrated into a system on site In principle photo cell and reflector as well as the control are already pre assembled and connected with each ot...
Страница 22: ...lign the module at the height adjustable feet of the support The decisive item for aligning the modules is the roller top edge for roller conveyors or the belt top edge for belt conveyors Secure the a...
Страница 23: ...4 During the installation and replacement of conveyor modules or heavy spare parts work in pairs or use a suitable carriage The module sits on at least one support Every support has two height adjusta...
Страница 24: ...e system consider possible danger spots particularly infeed locations and interfaces During the setup of the conveyor system check the passageways for the personnel Install transitions as necessary Th...
Страница 25: ...e modules to be connected so that the side frames 4 are aligned 4 On the insides of the modules to be connected place one profile connector 3 each at the side frames The noses of the profile connector...
Страница 26: ...1 Side guide profile 4 Flexible universal support 2 Side guide support 5 Rigid universal support 3 Mounting bracket CAUTION Risk of crushing due to circulating conveyor belt 4 Install side guide profi...
Страница 27: ...l support 4 to side frames See Installing the flexible universal support page 28 4 Fasten side guide profiles 1 to side guide supports See Fastening the side guide profile on the universal support pag...
Страница 28: ...3 Clamping plate 7 Universal support cover 4 Side guide support The flexible universal supports can be delivered pre assembled upon request In this case the universal supports are turned to the conve...
Страница 29: ...e frame at the rear side of the universal support by slightly turning the support 4 Position the universal support on the side frame and slightly tighten the two hexagon head screws at the desired loc...
Страница 30: ...n the side guide support 4 Push side guide support 2 onto one of the mounting brackets 3 of the universal support 4 5 4 Tip up the cover of the side guide support 4 Slightly loosen hexagon nut in side...
Страница 31: ...roll 24 V belt conveyor straight curve BM 8350 BM 8360 Installation Version 1 1 02 2016 en US Translation of original instruction manual 31 4 Close the cover of the side guide support and snap it in p...
Страница 32: ...or 3 Photo cell The photo cell and the reflector are each delivered as a finished unit The photo cell 3 is in the photo cell holder The reflective tape is affixed to the reflector holder The photo cel...
Страница 33: ...or the fine adjustment of the photo cell Turning the setscrew in slightly raises the photo cell until it sees the reflector 4 Install the mounting plate 2 with reflector 5 opposite the photo cell The...
Страница 34: ...stallation 34 Version 1 1 02 2016 en US Translation of original instruction manual Installing side cover and end caps 2 1 2 1 1 End caps 2 Side cover 4 Snap side cover 2 into the C profile of the side...
Страница 35: ...y operation start 4 Check the module for visible damage 4 Ensure that all safety devices operate flawlessly 4 Ensure that only authorized personnel is in the operating area of the module 4 Remove equi...
Страница 36: ...on the module after you have switched off the power Switch off the voltage supply and ensure that it cannot be started accidentally 4 Do not remove protective devices 4 Wear safety shoes and close fit...
Страница 37: ...ety information 4 Electrical maintenance and repair work should be performed only by authorized electricians Observe the safety information 4 Observe the weight of the module see nameplate if necessar...
Страница 38: ...gh to ensure that the belt is slaved but not too high to avoid exerting unnecessary stress on the roller bearings The belt tension can be adjusted via the tensioning devices on the tensioning roller A...
Страница 39: ...4 V belt conveyor curve 1 Adjusting nut 2 Locknut Requirement R The module is out of operation 4 De energize the module and ensure that it cannot be started accidentally 4 Remove the side cover on bot...
Страница 40: ...iers See Replacing the roller clip page 52 4 Push up the belt 1 and remove carrying idler 2 between belt and side frame 4 Insert new carrying idler underneath the belt and place it in the open elongat...
Страница 41: ...ut of operation 4 Remove the side cover on both sides 4 Loosen the belt tension See Adjusting the belt tension in the curve section page 39 4 Unscrew the ribbed screws 2 on both sides of the carrying...
Страница 42: ...usting belt tension in straight section page 38 4 Unscrew the nuts 1 in both tensioning devices and laterally pull out the tensioning screws 2 from the pivot heads 4 Unscrew the pivot heads 3 on both...
Страница 43: ...ension in the curve section page 39 4 Screw off the nuts 2 in both tensioning devices and pull out the pivot heads 3 laterally from the tensioning screws 1 4 Unscrew the pivot heads on both sides from...
Страница 44: ...the module and ensure that it cannot be started accidentally 4 Remove the side cover 1 on both sides 4 Loosen the belt tension See Adjusting belt tension in straight section page 38 4 Pull motor conne...
Страница 45: ...8360 Maintenance and repair Version 1 1 02 2016 en US Translation of original instruction manual 45 4 Plug motor connecting cable onto control card 4 Adjust the belt tension See Adjusting belt tensio...
Страница 46: ...nnecting cable 6 Pivot heads 3 Ribbed nut 7 Nuts 4 Control In the 24 V belt conveyor curve the drive roller is fastened on the outside of the curve with a ribbed nut 3 and on the inside with a pivot h...
Страница 47: ...t the drive roller 1 and hold the drive roller with the other hand 4 Unscrew ribbed nut 3 on the cable side outside of the drive roller 4 Remove the old drive roller from underneath the belt 4 Insert...
Страница 48: ...Loosen belt tension in the respective zone See Adjusting belt tension in straight section page 38 4 Remove all carrying idlers 6 in the respective zone See Replacing the carrying idler in the straigh...
Страница 49: ...s of the rollers 4 Re insert eyebolts of the tensioning roller 2 and the adjacent carrying idler on the non cable side and tighten on both sides See Replacing the tensioning roller in the straight sec...
Страница 50: ...for the 24 V belt conveyor curve 1 Side cover 5 Drive roller 2 Tensioning screw 6 Tensioning device 3 Tensioning roller 7 Carrying idlers 4 Conveyor belt Requirement R The module is out of operation 4...
Страница 51: ...raight section page 42 4 Pull out old conveyor belt 4 to the inside and dispose of it properly 4 Pull the new conveyor belt from the inside onto the tensioning and drive roller 4 NOTICE Ensure that th...
Страница 52: ...4 When integrating the module into a complete system consider possible danger spots particularly infeed locations and interfaces The pocket holes for carrier rollers and RollerDrive are closed with c...
Страница 53: ...s fitted with a setscrew to be able to adjust the photo cell vertically on the mounting bracket The mounting plate remains at the mounting bracket Only the photo cell holder with the photo cell is bei...
Страница 54: ...k whether both LEDs are lit 4 If the yellow LED flashes position reflector and photo cell to each other LED green LED yellow Meaning On Off Photo cell is operational No signal from reflector On On Pho...
Страница 55: ...5 4 Photo cell with detail view of underside 1 Mounting bracket 4 Side guide profile 2 Mounting plate 5 Reflector 3 Photo cell Reflector and reflector holder are replaced together 4 Pull strap off of...
Страница 56: ...t 2 Side guide support 5 Mounting bracket 3 Side guide support cover 6 Flexible universal support CAUTION Risk of crushing due to circulating conveyor belt 4 Install side guide profiles for 24 V belt...
Страница 57: ...ide support 6 Mounting bracket 3 Hammer head bolt 7 Flexible universal support 4 Hexagon nut Requirement R The module is out of operation 4 Open the cover of the side guide support 5 with a tool e g s...
Страница 58: ...mmer head bolt can later be inserted into the side profile and the clamp can be pushed onto the mounting bracket 4 Push the new side guide support onto the mounting bracket of the universal support If...
Страница 59: ...e profile 5 Mounting bracket 2 Side cover 6 Hex nuts 3 Clamping plate 7 Universal support cover 4 Side guide support Requirement R The module is out of operation 4 Loosen side cover 2 from the side fr...
Страница 60: ...ad screws at the new universal support but do not remove it 4 Insert the clamping plate into the side frame by slightly turning the complete universal support 4 Position the universal support on the s...
Страница 61: ...original instruction manual 61 Replacing the side cover 2 1 2 1 1 End cap 2 Side cover 4 Carefully pry out the side cover 2 out of the side profile at one end using a tool e g screwdriver 4 Starting a...
Страница 62: ...ce and repair 62 Version 1 1 02 2016 en US Translation of original instruction manual Replacing the end cap 2 1 2 1 1 End cap 2 Side cover 4 Remove end caps 1 from the side frame using a tool e g scre...
Страница 63: ...type Date Component Interval Task check Activities Performed by Entire conveyor Weekly General visual and acoustic remote check Annually Check screw connections Retighten in accordance with DIN standa...
Страница 64: ...y gear oil that as leaked out Have the motor replaced by qualified personnel if necessary Troubleshooting Fault Possible cause Remedy Transport process cannot be started Main switch or control system...
Страница 65: ...rs training sessions about required maintenance and repair tasks upon request Ordering information Ordering spare and wear parts requires the exact identification of the module Nameplate The following...
Страница 66: ...pare part W wear part T tool Type BM 8350 Item no Designation Comment S W T 1 Drive roller EC 310 S 2 Carrying idler S 3 Control card S 4 Photo cell incl holder S 5 Reflector incl holder S 6 Side guid...
Страница 67: ...veyor straight curve BM 8350 BM 8360 Spare and wear parts Version 1 1 02 2016 en US Translation of original instruction manual 67 Spare part drawing BM 8360 7 8 2 1 4 11 6 12 9 6 3 8 5 10 13 24 V belt...
Страница 68: ...e part W wear part T tool Type BM 8360 Item no Designation Comment S W T 1 Conical drive roller EC 310 KXO S 2 Conical carrying idler KXO S 3 Control card S 4 Photo cell incl holder S 5 Reflector incl...
Страница 69: ...ection regulations For all work on and with the module the legal regulations concerning waste avoidance and proper disposal and recycling must be followed NOTICE Substances with a water hazard class s...
Страница 70: ...rements as stated in Appendix I have been applied 1 1 2 1 1 3 1 1 5 1 1 6 1 3 1 1 3 2 1 3 3 1 3 4 1 3 7 1 3 8 1 4 1 1 5 4 1 5 8 1 5 9 1 6 1 1 6 4 1 7 4 The special technical documents mentioned in App...
Страница 71: ...Interroll 24 V belt conveyor straight curve BM 8350 BM 8360 Version 1 1 02 2016 Translation of original instruction manual 71...
Страница 72: ...For your local contacts please visit interroll com contacts copyright Version 1 1 02 2016 Translation of original instruction manual...
