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4

 SAFETY FUNCTION 

IPAQ C520/R520

www.inor.com

02/2019 - 86B520S001 - AD 520 SIL R1.4 en

4.1  Description of the failure categories

The following definitions of the failure are used during diagnostic calculations:

4.2  Specification of the safety function

The safety function of the C520/R520 transmitter is the quality and reliability of the transmitter 
signal output, i.e. measurement performance, error detection and error indication in the signal-
processing path of the transmitter.

The valid range of the output signal is between 3.8 mA and 20.5 acc. to NE 43.

The failure information is defined by two selectable alarm levels: Fail Low (Downscale 

3.6 mA) 

and Fail High (Upscale 

21 mA).

The configuration of the transmitter is protected by a password set via the software ConSoft. The 
password is stored in the transmitter.

The C520S/C520XS/R520S/R520XS checks sensor errors (sensor break or sensor short) for both 
channels if it is configured in this manner.

State definition 

Description

Fail-Safe State

The fail-safe state is defined as the output reaching the user defined 

threshold value.

Fail - Safe

A safe failure (S) is defined as a failure that causes the 

module/(sub)system to go to the defined fail-safe state without a demand 

from the process. Safe failures are divided into safe detected (SD) and safe 

undetected (SU) failures.

Fail Dangerous

A dangerous failure is defined as a failure of the temperature transmitter 

C520/R520 not responding to a demand from the process, i.e. being unable 

to go to the defined fail-safe state, and the output current deviates by 

more than 2% of measuring span of the actual temperature measurement 

value.

Fail Dangerous Undetected

Failure that is dangerous and that is not being diagnosed by internal 

diagnostics.

Fail Dangerous Detected

Failure that is dangerous but is detected by internal diagnostics and 

causes the output signal to go to the predefined alarm state (These 

failures may be converted to the selected fail-safe state).

Fail High

Failure that causes the output signal to go to the maximum output current 

(

21 mA) acc. to NAMUR NE 43.

Fail Low

Failure that causes the output signal to go to the minimum output current 

(

3.6 mA) acc. to NAMUR NE 43.

Fail No Effect

Failure of a component that is part of the safety function but is neither a 

safe failure nor a dangerous failure and has no effect on the safety 

function. For the calculation of the SFF it is treated like a safe undetected 

failure.

Not part

Failures of a component which is not part of the safety function but part of 

the circuit diagram.

Table 4-1: Definitions of the failure rate during the diagnostic calculations for C520/R520.

Содержание IPAQ C520

Страница 1: ...l SIL Safety manual SIL Safety manual SIL Safety manual SIL IPAQ C520 R520 IPAQ C520 R520 IPAQ C520 R520 IPAQ C520 R520 Supplementary Instructions Supplementary Instructions Supplementary Instructions...

Страница 2: ...safety function 8 4 3 Redundancy 9 4 3 1 Sensor drift 10 4 3 2 Sensor backup 10 5 Project planning 11 5 1 Applicable device documentation 11 5 2 Project planning behaviour during operation and malfun...

Страница 3: ...Institute of Sweden AB former SP Technical Research Institute of Sweden Remote configuration with process control system PC or HART hand terminal is not not not not possible in combination with SIL a...

Страница 4: ...mur NE 21 Electromagnetic compatibility of industrial process and laboratory control equipment Namur NE 32 Data retention in the event of a power failure in field and control instruments with micropro...

Страница 5: ...de on a safety related system is greater than one per year and greater than twice the proof check frequency MTBF Mean Time Between Failure is average time between failure occurrences MTTR Mean Time To...

Страница 6: ...r Hence the connection end of the T C cold junction constitutes a temperature reference or base value that has to be measured in order to determine the temperature at the critical spot hot junction Th...

Страница 7: ...transmitter which improves predicting problems within the industrial safety instrumented systems SIS reducing the manual testing The C520 R520 is a modular and configurable system with the ability to...

Страница 8: ...t a demand from the process Safe failures are divided into safe detected SD and safe undetected SU failures Fail Dangerous A dangerous failure is defined as a failure of the temperature transmitter C5...

Страница 9: ...ted To prevent a safety system from restart due to the toggling output the system should be setup so that once an alarm signal has occurred from the safety loop the system shouldn t go back to normal...

Страница 10: ...o the other sensor and the output signal will reflect the measured value of that sensor A diagnostic message is transmitted via HART to the PLC If the Average function is activated in the configuratio...

Страница 11: ...nt accuracy in SIL mode a hardware error influencing the measured value will result in a system error signal if the measured signal deviates more than 2 of selected input span System Error Detection T...

Страница 12: ...rements Up to 99 of the internal failures shall be detected via the proof tests The input to the SIL transmitter is simulated and tested for the internal errors in the hardware and the firmware Proof...

Страница 13: ...field and date of the test 8 2 Specify any other information in the message field Table 6 1 Proof test configuration for the SIL transmitters Step Description Step Description Yes No Comments 1 Conne...

Страница 14: ...e is 24 hours For safety applications only the 4 20 mA output was considered The HART protocol at C520 R520 is only used for setup and diagnostic purpose not during safety operation mode The failure r...

Страница 15: ...f 0 the SFF shall be 90 for SIL 2 SIFs according to table 3 of IEC 61508 2 Under the assumptions described in the chapter before and the definitions given in chapter Desription of the failure categori...

Страница 16: ...e PFDavg respectively the PFH values do not fulfill the requirements for SIL 2 of table 2 3 of IEC 61508 1 Failure category SFF PFDavg at Tproof PFH SIL AC SD SU DD DU FIT 1 year 2 years 5 years 10 ye...

Страница 17: ...that the PFDavg respectively the PFH values do not fulfill the requirements for SIL 2 of table 2 3 of IEC 61508 1 Failure category SFF PFDavg at Tproof PFH SIL AC SD SU DD DU FIT 1 year 2 years 5 year...

Страница 18: ...espectively the PFH values do not fulfill the requirements for SIL 2 of table 2 3 of IEC 61508 1 Failure category SFF PFDavg at Tproof PFH SIL AC SD SU DD DU FIT 1 year 2 years 5 years 10 years Close...

Страница 19: ...es marked in dark grey indicate that the PFDavg respectively the PFH values do not fulfill the requirements for SIL 2 of table 2 3 of IEC 61508 1 Failure category SFF PFDavg at Tproof PFH SIL AC SD SU...

Страница 20: ...8 APPENDIX 20 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en 8 1 Declaration of conformity for Functional Safety SIL...

Страница 21: ...APPENDIX 8 21 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en 8 2 exida FMEDA management summary...

Страница 22: ...8 APPENDIX 22 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en...

Страница 23: ...APPENDIX 8 23 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en...

Страница 24: ...8 APPENDIX 24 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en 8 3 Type Examination Certificate...

Страница 25: ...APPENDIX 8 25 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en...

Страница 26: ...in step 4 Proof test check points Send goods including this document to Company Address Contact person Telephone Fax Email Product ID Serial no Reason for the return maintenance Have you performed the...

Страница 27: ...NOTES 9 27 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en...

Страница 28: ...82 762 2 E mail info inor gmbh de Web www inor gmbh de The current list of all INOR contacts and addresses can be found at www inor com Inor Process AB PO Box 9125 SE 200 39 Malm Sweden Phone 46 0 40...

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