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6

 PERIODIC CHECKS / PROOF TESTS 

12 

IPAQ C520/R520

www.inor.com

02/2019 - 86B520S001 - AD 520 SIL R1.4 en

6.1  Periodic checks

The user of the C520S/R520S transmitter is responsible for:

The set-up, SIL rating and validation of any sensors connected to the SIL transmitter

Project management and functional testing

Configuration of the transmitter according to the description in the following chapters.

It is recommended that the user performs regularly proof tests of the sensors used with the SIL 
transmitters.

Proof test of the SIL transmitter should be made based on the required PFD depending on the 
used sensor. For detailed information refer to 

Safety-related characteristics on page 14.

For PFH figures a proof test interval of one year is recommended. The needed frequency of proof 
tests necessary for the safety-related system must be found by the customer.

The proof tests should be done by the user at following measures:

At commissioning of the SIL transmitter

Replacement of the old connected temperature sensor by new ones

Reconfiguration of the SIL device

If a relocation of the SIL transmitter is needed

6.2  Proof tests

The proof tests shall cover SIL safety test requirements. Up to 99% of the internal failures shall 
be detected via the proof tests. The input to the SIL transmitter is simulated and tested for the 
internal errors in the hardware and the firmware.

Proof test configuration

Step

Description

1

Connect transmitter to the PC via USB interface.

2

Start ConSoft (Check version: "Help menu 

 About").

3

Identify transmitter by clicking on "Read from transmitter" button.

4

Enter the SIL chosen password (default value is "0000").

5

Configure the transmitter by selecting sensors tab in the transmitter window.

 5.1

The sensor for Channel 1 and the connection for Channel 1.

 5.2

The sensor for Channel 2 and the connection for Channel 2.

6

Choose measuring range for process value by selecting "Function" tab in the transmitter window

 6.1

Select measuring output mapping (Channel 1; Channel 2; Ch 1 minus Ch 2; Ch 2 minus Ch 1; minimum of Ch 

1 and Ch 2; maximum of Ch 1 and Ch 2; Average of Ch 1 and Ch 2).

 6.2

Select output values in mA which correspond to the chosen measuring range.

 6.3

Select filtering level and line frequency rejection.

7

In the error monitoring tab select check box for sensor break. Select upscale (

21 mA) value.

 7.1

Select check box for sensor short circuit. Select upscale (

21 mA) value.

 7.2

Select check box for sensor low isolation. Select upscale (

21 mA) value.

Select desired resistance limit; default: 300 k

Ω

 7.3

Select check box for sensor backup.

Содержание IPAQ C520

Страница 1: ...l SIL Safety manual SIL Safety manual SIL Safety manual SIL IPAQ C520 R520 IPAQ C520 R520 IPAQ C520 R520 IPAQ C520 R520 Supplementary Instructions Supplementary Instructions Supplementary Instructions...

Страница 2: ...safety function 8 4 3 Redundancy 9 4 3 1 Sensor drift 10 4 3 2 Sensor backup 10 5 Project planning 11 5 1 Applicable device documentation 11 5 2 Project planning behaviour during operation and malfun...

Страница 3: ...Institute of Sweden AB former SP Technical Research Institute of Sweden Remote configuration with process control system PC or HART hand terminal is not not not not possible in combination with SIL a...

Страница 4: ...mur NE 21 Electromagnetic compatibility of industrial process and laboratory control equipment Namur NE 32 Data retention in the event of a power failure in field and control instruments with micropro...

Страница 5: ...de on a safety related system is greater than one per year and greater than twice the proof check frequency MTBF Mean Time Between Failure is average time between failure occurrences MTTR Mean Time To...

Страница 6: ...r Hence the connection end of the T C cold junction constitutes a temperature reference or base value that has to be measured in order to determine the temperature at the critical spot hot junction Th...

Страница 7: ...transmitter which improves predicting problems within the industrial safety instrumented systems SIS reducing the manual testing The C520 R520 is a modular and configurable system with the ability to...

Страница 8: ...t a demand from the process Safe failures are divided into safe detected SD and safe undetected SU failures Fail Dangerous A dangerous failure is defined as a failure of the temperature transmitter C5...

Страница 9: ...ted To prevent a safety system from restart due to the toggling output the system should be setup so that once an alarm signal has occurred from the safety loop the system shouldn t go back to normal...

Страница 10: ...o the other sensor and the output signal will reflect the measured value of that sensor A diagnostic message is transmitted via HART to the PLC If the Average function is activated in the configuratio...

Страница 11: ...nt accuracy in SIL mode a hardware error influencing the measured value will result in a system error signal if the measured signal deviates more than 2 of selected input span System Error Detection T...

Страница 12: ...rements Up to 99 of the internal failures shall be detected via the proof tests The input to the SIL transmitter is simulated and tested for the internal errors in the hardware and the firmware Proof...

Страница 13: ...field and date of the test 8 2 Specify any other information in the message field Table 6 1 Proof test configuration for the SIL transmitters Step Description Step Description Yes No Comments 1 Conne...

Страница 14: ...e is 24 hours For safety applications only the 4 20 mA output was considered The HART protocol at C520 R520 is only used for setup and diagnostic purpose not during safety operation mode The failure r...

Страница 15: ...f 0 the SFF shall be 90 for SIL 2 SIFs according to table 3 of IEC 61508 2 Under the assumptions described in the chapter before and the definitions given in chapter Desription of the failure categori...

Страница 16: ...e PFDavg respectively the PFH values do not fulfill the requirements for SIL 2 of table 2 3 of IEC 61508 1 Failure category SFF PFDavg at Tproof PFH SIL AC SD SU DD DU FIT 1 year 2 years 5 years 10 ye...

Страница 17: ...that the PFDavg respectively the PFH values do not fulfill the requirements for SIL 2 of table 2 3 of IEC 61508 1 Failure category SFF PFDavg at Tproof PFH SIL AC SD SU DD DU FIT 1 year 2 years 5 year...

Страница 18: ...espectively the PFH values do not fulfill the requirements for SIL 2 of table 2 3 of IEC 61508 1 Failure category SFF PFDavg at Tproof PFH SIL AC SD SU DD DU FIT 1 year 2 years 5 years 10 years Close...

Страница 19: ...es marked in dark grey indicate that the PFDavg respectively the PFH values do not fulfill the requirements for SIL 2 of table 2 3 of IEC 61508 1 Failure category SFF PFDavg at Tproof PFH SIL AC SD SU...

Страница 20: ...8 APPENDIX 20 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en 8 1 Declaration of conformity for Functional Safety SIL...

Страница 21: ...APPENDIX 8 21 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en 8 2 exida FMEDA management summary...

Страница 22: ...8 APPENDIX 22 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en...

Страница 23: ...APPENDIX 8 23 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en...

Страница 24: ...8 APPENDIX 24 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en 8 3 Type Examination Certificate...

Страница 25: ...APPENDIX 8 25 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en...

Страница 26: ...in step 4 Proof test check points Send goods including this document to Company Address Contact person Telephone Fax Email Product ID Serial no Reason for the return maintenance Have you performed the...

Страница 27: ...NOTES 9 27 IPAQ C520 R520 www inor com 02 2019 86B520S001 AD 520 SIL R1 4 en...

Страница 28: ...82 762 2 E mail info inor gmbh de Web www inor gmbh de The current list of all INOR contacts and addresses can be found at www inor com Inor Process AB PO Box 9125 SE 200 39 Malm Sweden Phone 46 0 40...

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