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Instr 9928789

Rev 01 2018-07

Page 12 of 19

6. Carefully remove and retain lock cylinder

grommet

P

from stock Saddlebag lid

N

.

7. Repeat this section for opposite side saddlebag

lid.

CHIEFTAIN

®

NEW SADDLEBAG LID INSTALLATION

These steps apply to both Left and Right Saddlebag
lids except as noted. Only RH lid shown.

1. Install retained lock cylinder grommet

P

to new

saddlebag lid

q

and

w

. Install Saddlebag Lid

Seals

r

into groove in underside of lids.

2. Hold

new

lid

w

vertically

and

install

to

saddlebag hinge using four retained screws

M

.

Torque screws to specification.

TORQUE

84 in. lbs. (9.5 Nm)

3. Install retained hinge cover

L

using two

retained

screws

K

.

Torque

screws

to

specification.

TORQUE

36 in. lbs. (4 Nm)

Содержание 2883666

Страница 1: ...lease retain these installation instructions for future reference and parts ordering information K KI IT T C CO ON NT TE EN NT TS S NOTE XXX BRAND color code For example 266 Black K KI IT T 2 28 88 83 36 66 66 6 I IN ND DI IA AN N C CH HI IE EF FT TA AI IN N REF QTY PART DESCRIPTION P N AVAILABLE SEPARATELY 1 1 Assembly Lid Saddlebag Audio LH 5455948 XXX 2 1 Assembly Lid Saddlebag Audio RH 5455949...

Страница 2: ...dio RH 5455394 XXX 3 8 Screw Pan Head Socket Washer 8 X 19 7520960 4 1 Cover Speaker Saddlebag LH 5455399 5 1 Cover Speaker Saddlebag RH 5455400 6 4 Cover Wire Saddlebag Short 5522256 1 Instructions 9928789 R RE EQ QU UI IR RE ED D S SO OL LD D S SE EP PA AR RA AT TE EL LY Y Kit Name and Number Chieftain Chieftain Classic Roadmaster 6 5 Inch Speaker and Amplifier Kit PN 2883922 X X X Speaker Grill...

Страница 3: ... 6 5 Inch 4017741 3 1 Assembly 6 Pin Connector Cap 4018421 4 3 Crew Hex Flange Head M6 X 1 0 X 20 7518141 5 1 Nut Hex Flange Head M6 X 1 0 X 10 7710495 S SP PE EA AK KE ER R G GR RI IL LL L K KI IT T 2 28 88 83 36 66 65 5 C CH HI IE EF FT TA AI IN N REF QTY PART DESCRIPTION P N AVAILABLE SEPARATELY 1 1 Assembly Speaker Grill LH 2637215 XXX 2 1 Assembly Speaker Grill RH 2637216 XXX 3 10 Screw Pan H...

Страница 4: ... OA AD DM MA AS ST TE ER R REF QTY PART DESCRIPTION P N AVAILABLE SEPARATELY 1 1 Assembly Speaker Grill LH 2637468 XXX 2 1 Assembly Speaker Grill RH 2637469 XXX 3 8 Screw Pan Head Socket Washer 8 X 19 7520960 4 8 Washer Rubber 7557148 A AU UD DI IO O H HA AR RN NE ES SS S K KI IT T 2 28 88 83 39 92 23 3 C CH HI IE EF FT TA AI IN N C CL LA AS SS SI IC C A AN ND D R RO OA AD DM MA AS ST TE ER R REF ...

Страница 5: ...ebag Audio Connector Short Wire Lead 4 Female LH Saddlebag Harness Connector 2C 1C Chassis Audio Connector 6 Male Chassis Connector L LH H S SA AD DD DL LE EB BA AG G H HA AR RN NE ES SS S P PN N 2 24 41 14 47 77 73 3 C CH HI IE EF FT TA AI IN N REF PART DESCRIPTION PIN QTY GENDER CONNECTS TO 2A LH Saddlebag Lock Connector 2 Female LH Saddlebag Lid Lock 2B LH Chassis Connector 2 Female Chassis Har...

Страница 6: ...4 Male Underseat Harness Connector 1A 3E RH Saddlebag Speaker Connector 4 Female RH Speaker 3F RH Saddlebag Power Port Positive Connector Black Red 1 Female Power Port Positive Terminal L LH H S SA AD DD DL LE EB BA AG G H HA AR RN NE ES SS S P PN N 2 24 41 14 46 64 40 0 C CH HI IE EF FT TA AI IN N C CL LA AS SS SI IC C A AN ND D R RO OA AD DM MA AS ST TE ER R REF PART DESCRIPTION WIRE COLOR PIN Q...

Страница 7: ... 2 Female RH Saddlebag Lid Lock 3C Chassis Harness Connector 4 Female Chassis Harness 3D RH Chassis Audio Harness Connector 4 Male Underseat Harness Connector 1A 3E RH Saddlebag Speaker Connector 4 Female RH Speaker 3F RH Saddlebag Power Port Positive Connector Black Red 1 Female Power Port Positive Terminal T TO OO OL LS S R RE EQ QU UI IR RE ED D Safety Glasses Pliers Side Cutting Screwdriver Se...

Страница 8: ...ey or ignition switch to OFF position and remove key If equipped with keyless fob remove fob from proximity of vehicle 2 Ensure motorcycle is parked on a flat surface kickstand is fully extended and vehicle is stable prior to installation 3 Remove seat and side covers as per owner s manual 4 If equipped remove and set aside trunk P PO OW WE ER R S SU UP PP PL LY Y M MO OD DU UL LE E I IN NS ST TA ...

Страница 9: ...B and harness C away to access amplifier mount 2 Connect 6 Pin Connector Cap e to plug on Power Supply Module q 3 Install Power Supply Module q into fairing bracket Ensure two tabs slide into bracket as shown 4 Secure Power Supply Module q with new bolt r and nut t Torque to specification TORQUE 36 in lbs 4 Nm 5 Locate connector for Power Supply Module q and plug connector into module press on con...

Страница 10: ...ng step for your motorcycle Chieftain Install rubber surround B and headlight trim A into fairing and carefully press into place Chieftain Classic Install trim piece B into fairing and secure with two retained screws A Torque screws to specification TORQUE 36 in lbs 4 Nm U UN ND DE ER RS SE EA AT T H HA AR RN NE ES SS S I IN NS ST TA AL LL LA AT TI IO ON N 1 Locate empty Chassis Connector A and pl...

Страница 11: ...crews A from wide lid strap B 2 Unplug electrical connector Cfrom lock assembly D Unplug electrical terminals E and F from 12V outlet G 12V outlet in RH Saddlebag only 3 Remove and retain two screws H and remove lock assembly D and handle J from lid Remove 12V outlet G from lid 12V outlet in RH Saddlebag only TIP Use a flat tipped screwdriver or other similar hand tool to help remove 12Voutlet 4 R...

Страница 12: ... and Right Saddlebag lids except as noted Only RH lid shown 1 Install retained lock cylinder grommet P to new saddlebag lid q and w Install Saddlebag Lid Seals r into groove in underside of lids 2 Hold new lid wvertically and install to saddlebag hinge using four retained screws M Torque screws to specification TORQUE 84 in lbs 9 5 Nm 3 Install retained hinge cover L using two retained screws K To...

Страница 13: ...peaker fastener holes shown with arrows in saddlebag lid w 2 Wipe excess RTV from surface 3 Insert speaker w from 6 5 inch Speaker and Amplifier Kit PN 2883922 into lid opening with speaker connector in basket opening as shown with arrow Secure speaker with four screws e from Saddlebag Lid Kit PN 2883666 Torque screws to specification TORQUE 20 in lbs 2 25 Nm 4 Clean any excess RTV from speaker 5 ...

Страница 14: ...move and retain wire channel D 2 Disconnect stock chassis harness connector E from chassis harness Push rubber grommet F out of saddlebag and pull stock harness from saddlebag Discard stock harness 3 Repeat this section for opposite side saddlebag NEW WIRE HARNESS INSTALLATION 1 Feed RH wire harness e into saddlebag bin through harness opening Install wire harness grommet into opening Plug RH Chas...

Страница 15: ...mage 3A RH Saddlebag Power Port Negative connector into Negative terminal on 12V outlet G 3B RH Saddlebag Lock connector into RH Saddlebag Lid Lock D 3E RH Saddlebag Speaker connector into RH Speaker w 3F RH Saddlebag Power Port Positive connector into Positive terminal on 12V outlet G LH Saddlebag Not shown in image 2A LH Saddlebag Lock connector into LH Saddlebag Lid Lock D 2D LH Saddlebag Speak...

Страница 16: ...addlebag lids unplug saddlebag lock wire connector B remove and retain two hex head screws C from saddlebag lock assembly D Remove wiring from channel E 3 Remove saddlebag lock assembly D handle F and lock cylinder grommet H and set aside Remove two screws G from lid hinges and remove lid Repeat for second saddlebag lid DISCONNECT 12V WIRE HARNESS RH SADDLEBAG ONLY 1 Remove RH Saddlebag as per own...

Страница 17: ...onto bike as per owner s manual CHIEFTAIN CLASSIC AND ROADMASTER SADDLEBAG LID AND LOCK INSTALLATION These steps apply to both Left and Right Saddlebag lids except as noted Only RH lid shown 1 Install new saddlebag lid w onto saddlebag using two retained screws G Torque screws to specification TORQUE 45 in lbs 5 Nm 2 Install retained lock cylinder grommet H to new saddlebag lid w Install retained ...

Страница 18: ... in image 2A LH Saddlebag Lid Lock Connector into lid lock assembly 2D LH Saddlebag Speaker Connector into speaker 6 Insert four rubber washers r from Speaker Grill Kit PN 2883669 into openings in lid Ensure washers are fully inserted into openings Set and hold speaker grill w from Speaker Grill Kit PN 2883669 in place with one hand and open saddlebag lid continuing to hold grill in place for next...

Страница 19: ... and adhere wire cover to underside of saddlebag lid as shown 3 Repeat this section for opposite side saddlebag V VE EH HI IC CL LE E R RE EA AS SS SE EM MB BL LY Y GENERAL 1 Reinstall trunk if equipped 2 Reinstall side covers and seat as per owner s manual F FE EE ED DB BA AC CK K F FO OR RM M A feedback form has been created for the installer to provide any comments questions or concerns about t...

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