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Instr 9928789

Rev 01 2018-07

Page 10 of 19

6. Reinstall bracket

B

and harness

C

with new

bolt

r

. Torque bolt to specification.

TORQUE

36 in. lbs. (4 Nm)

INSTALL HEADLIGHT ASSEMBLY

1. Plug headlight connector

F

into headlight and

install headlight into place. Secure headlight
assembly frame

E

with four retained screws

C

and washers

D

. Torque screws to specification.

TORQUE

75 in. lbs. (8.5 Nm)

2. Follow corresponding step for your motorcycle.

Chieftain

®

Install rubber surround

B

and headlight

trim

A

into fairing and carefully press into

place.

Chieftain

®

Classic

Install trim piece

B

into fairing and secure

with two retained screws

A

. Torque screws

to specification.

TORQUE

36 in. lbs. (4 Nm)

UUNNDDEERRSSEEAATT HHAARRNNEESSSS IINNSSTTAALLLLAATTIIOONN

1. Locate empty Chassis Connector

A

and plug in

underseat harness

q

Chassis Audio Connector

1C

. Guide RH Saddlebag Audio Connector

1A

to

opening on RH side of frame and guide LH
Saddlebag Audio Connector

1B

to opening on

LH side of frame as shown.

Содержание 2883666

Страница 1: ...lease retain these installation instructions for future reference and parts ordering information K KI IT T C CO ON NT TE EN NT TS S NOTE XXX BRAND color code For example 266 Black K KI IT T 2 28 88 83 36 66 66 6 I IN ND DI IA AN N C CH HI IE EF FT TA AI IN N REF QTY PART DESCRIPTION P N AVAILABLE SEPARATELY 1 1 Assembly Lid Saddlebag Audio LH 5455948 XXX 2 1 Assembly Lid Saddlebag Audio RH 5455949...

Страница 2: ...dio RH 5455394 XXX 3 8 Screw Pan Head Socket Washer 8 X 19 7520960 4 1 Cover Speaker Saddlebag LH 5455399 5 1 Cover Speaker Saddlebag RH 5455400 6 4 Cover Wire Saddlebag Short 5522256 1 Instructions 9928789 R RE EQ QU UI IR RE ED D S SO OL LD D S SE EP PA AR RA AT TE EL LY Y Kit Name and Number Chieftain Chieftain Classic Roadmaster 6 5 Inch Speaker and Amplifier Kit PN 2883922 X X X Speaker Grill...

Страница 3: ... 6 5 Inch 4017741 3 1 Assembly 6 Pin Connector Cap 4018421 4 3 Crew Hex Flange Head M6 X 1 0 X 20 7518141 5 1 Nut Hex Flange Head M6 X 1 0 X 10 7710495 S SP PE EA AK KE ER R G GR RI IL LL L K KI IT T 2 28 88 83 36 66 65 5 C CH HI IE EF FT TA AI IN N REF QTY PART DESCRIPTION P N AVAILABLE SEPARATELY 1 1 Assembly Speaker Grill LH 2637215 XXX 2 1 Assembly Speaker Grill RH 2637216 XXX 3 10 Screw Pan H...

Страница 4: ... OA AD DM MA AS ST TE ER R REF QTY PART DESCRIPTION P N AVAILABLE SEPARATELY 1 1 Assembly Speaker Grill LH 2637468 XXX 2 1 Assembly Speaker Grill RH 2637469 XXX 3 8 Screw Pan Head Socket Washer 8 X 19 7520960 4 8 Washer Rubber 7557148 A AU UD DI IO O H HA AR RN NE ES SS S K KI IT T 2 28 88 83 39 92 23 3 C CH HI IE EF FT TA AI IN N C CL LA AS SS SI IC C A AN ND D R RO OA AD DM MA AS ST TE ER R REF ...

Страница 5: ...ebag Audio Connector Short Wire Lead 4 Female LH Saddlebag Harness Connector 2C 1C Chassis Audio Connector 6 Male Chassis Connector L LH H S SA AD DD DL LE EB BA AG G H HA AR RN NE ES SS S P PN N 2 24 41 14 47 77 73 3 C CH HI IE EF FT TA AI IN N REF PART DESCRIPTION PIN QTY GENDER CONNECTS TO 2A LH Saddlebag Lock Connector 2 Female LH Saddlebag Lid Lock 2B LH Chassis Connector 2 Female Chassis Har...

Страница 6: ...4 Male Underseat Harness Connector 1A 3E RH Saddlebag Speaker Connector 4 Female RH Speaker 3F RH Saddlebag Power Port Positive Connector Black Red 1 Female Power Port Positive Terminal L LH H S SA AD DD DL LE EB BA AG G H HA AR RN NE ES SS S P PN N 2 24 41 14 46 64 40 0 C CH HI IE EF FT TA AI IN N C CL LA AS SS SI IC C A AN ND D R RO OA AD DM MA AS ST TE ER R REF PART DESCRIPTION WIRE COLOR PIN Q...

Страница 7: ... 2 Female RH Saddlebag Lid Lock 3C Chassis Harness Connector 4 Female Chassis Harness 3D RH Chassis Audio Harness Connector 4 Male Underseat Harness Connector 1A 3E RH Saddlebag Speaker Connector 4 Female RH Speaker 3F RH Saddlebag Power Port Positive Connector Black Red 1 Female Power Port Positive Terminal T TO OO OL LS S R RE EQ QU UI IR RE ED D Safety Glasses Pliers Side Cutting Screwdriver Se...

Страница 8: ...ey or ignition switch to OFF position and remove key If equipped with keyless fob remove fob from proximity of vehicle 2 Ensure motorcycle is parked on a flat surface kickstand is fully extended and vehicle is stable prior to installation 3 Remove seat and side covers as per owner s manual 4 If equipped remove and set aside trunk P PO OW WE ER R S SU UP PP PL LY Y M MO OD DU UL LE E I IN NS ST TA ...

Страница 9: ...B and harness C away to access amplifier mount 2 Connect 6 Pin Connector Cap e to plug on Power Supply Module q 3 Install Power Supply Module q into fairing bracket Ensure two tabs slide into bracket as shown 4 Secure Power Supply Module q with new bolt r and nut t Torque to specification TORQUE 36 in lbs 4 Nm 5 Locate connector for Power Supply Module q and plug connector into module press on con...

Страница 10: ...ng step for your motorcycle Chieftain Install rubber surround B and headlight trim A into fairing and carefully press into place Chieftain Classic Install trim piece B into fairing and secure with two retained screws A Torque screws to specification TORQUE 36 in lbs 4 Nm U UN ND DE ER RS SE EA AT T H HA AR RN NE ES SS S I IN NS ST TA AL LL LA AT TI IO ON N 1 Locate empty Chassis Connector A and pl...

Страница 11: ...crews A from wide lid strap B 2 Unplug electrical connector Cfrom lock assembly D Unplug electrical terminals E and F from 12V outlet G 12V outlet in RH Saddlebag only 3 Remove and retain two screws H and remove lock assembly D and handle J from lid Remove 12V outlet G from lid 12V outlet in RH Saddlebag only TIP Use a flat tipped screwdriver or other similar hand tool to help remove 12Voutlet 4 R...

Страница 12: ... and Right Saddlebag lids except as noted Only RH lid shown 1 Install retained lock cylinder grommet P to new saddlebag lid q and w Install Saddlebag Lid Seals r into groove in underside of lids 2 Hold new lid wvertically and install to saddlebag hinge using four retained screws M Torque screws to specification TORQUE 84 in lbs 9 5 Nm 3 Install retained hinge cover L using two retained screws K To...

Страница 13: ...peaker fastener holes shown with arrows in saddlebag lid w 2 Wipe excess RTV from surface 3 Insert speaker w from 6 5 inch Speaker and Amplifier Kit PN 2883922 into lid opening with speaker connector in basket opening as shown with arrow Secure speaker with four screws e from Saddlebag Lid Kit PN 2883666 Torque screws to specification TORQUE 20 in lbs 2 25 Nm 4 Clean any excess RTV from speaker 5 ...

Страница 14: ...move and retain wire channel D 2 Disconnect stock chassis harness connector E from chassis harness Push rubber grommet F out of saddlebag and pull stock harness from saddlebag Discard stock harness 3 Repeat this section for opposite side saddlebag NEW WIRE HARNESS INSTALLATION 1 Feed RH wire harness e into saddlebag bin through harness opening Install wire harness grommet into opening Plug RH Chas...

Страница 15: ...mage 3A RH Saddlebag Power Port Negative connector into Negative terminal on 12V outlet G 3B RH Saddlebag Lock connector into RH Saddlebag Lid Lock D 3E RH Saddlebag Speaker connector into RH Speaker w 3F RH Saddlebag Power Port Positive connector into Positive terminal on 12V outlet G LH Saddlebag Not shown in image 2A LH Saddlebag Lock connector into LH Saddlebag Lid Lock D 2D LH Saddlebag Speak...

Страница 16: ...addlebag lids unplug saddlebag lock wire connector B remove and retain two hex head screws C from saddlebag lock assembly D Remove wiring from channel E 3 Remove saddlebag lock assembly D handle F and lock cylinder grommet H and set aside Remove two screws G from lid hinges and remove lid Repeat for second saddlebag lid DISCONNECT 12V WIRE HARNESS RH SADDLEBAG ONLY 1 Remove RH Saddlebag as per own...

Страница 17: ...onto bike as per owner s manual CHIEFTAIN CLASSIC AND ROADMASTER SADDLEBAG LID AND LOCK INSTALLATION These steps apply to both Left and Right Saddlebag lids except as noted Only RH lid shown 1 Install new saddlebag lid w onto saddlebag using two retained screws G Torque screws to specification TORQUE 45 in lbs 5 Nm 2 Install retained lock cylinder grommet H to new saddlebag lid w Install retained ...

Страница 18: ... in image 2A LH Saddlebag Lid Lock Connector into lid lock assembly 2D LH Saddlebag Speaker Connector into speaker 6 Insert four rubber washers r from Speaker Grill Kit PN 2883669 into openings in lid Ensure washers are fully inserted into openings Set and hold speaker grill w from Speaker Grill Kit PN 2883669 in place with one hand and open saddlebag lid continuing to hold grill in place for next...

Страница 19: ... and adhere wire cover to underside of saddlebag lid as shown 3 Repeat this section for opposite side saddlebag V VE EH HI IC CL LE E R RE EA AS SS SE EM MB BL LY Y GENERAL 1 Reinstall trunk if equipped 2 Reinstall side covers and seat as per owner s manual F FE EE ED DB BA AC CK K F FO OR RM M A feedback form has been created for the installer to provide any comments questions or concerns about t...

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