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29

Vanguard L  - 

Installation & Servicing 

INSTALLATION

2

1

van 5721

28 BURNER

The Vanguard boiler range is suitable for use with oil, gas, or 

dual fuel burners.  Nuway, EOGB and Riello burners can be 

supplied as standard. 
Burners from other manufacturers can be supplied on request.
Burners will be supplied for on/off or high/low operation.
Modulating burners can be supplied on request.

Burner Door

Burner doors have been pre-drilled to match the standard 

burners offered.  Should another manufacturer's burner be 

used then it is the responsibility of the burner manufacturer to 

match the burner to the doors available.

Burner Mounting

When mounting the burner to the boiler front door, check for 

soundness around the burner flange and its gasket.  Each 

boiler is supplied with a length of ceramic fibre rope (cross 

section 25x25 mm).  This rope has to be put around the burner 

tube to completely seal the tube and the hole in the door 

insulation.

Gas Supply

The gas supply MUST be sized in accordance with British Gas 

recommendations and be prefabricated in compliance with     

CP 331 Pt 1 and any Local Gas Board installation standards.
The Local Gas Board should be contacted, at a stage prior to 

installation, for any advise or information required.  Details and 

advice, relating to the use of L.P.G. for firing the Ideal Vanguard 

L range of boilers, are available on request to 

Ideal

.

Oil Storage Tank

The oil storage tank, oil supply pipe and connections to the 

burner unit MUST comply with the requirements of BS 779 and 

CP 5410.
The installation should conform to the recognised standards of 

good practice in the trade and comply with the relevant Codes 

of Practice, Building Regulations and Local Authority, Fire and 

Insurance requirements.

Conformity of the Burner

All the burners equipping the Vanguard L boilers must be CE 

certified and must conform to the following directives and 

standards;
- Gas Appliances Directive (90/396/CEE)
- EN 267 - Automating oil burners of monoblock type testing
- EN 676 - Automatic forced draught burners for gaseous fuels.

Choice of the Burner

The correct choice and the adjustment of the burner are 

fundamental for the best operation of the boiler and then they 

shall be accurate and not under evaluated.
The burner will be selected by a verifying that its working 

diagram (fuel flow rate - pressure in the furnace) is compatible 

with the same features declared for the boiler.
Remember that the smoke side resistance, i.e. the 

counterpressure in the furnace, are referred to "0" draught at 

the chimney base.
It is also convenient that the burner blast tube has its length not 

shorter than that shown in the table and that the flame has a 

shape suitable to the characteristics of the Vanguard L furnace.
In fact to better exploit all the heating surface of the reversed 

flame furnace, it is necessary to use burners capable to 

guarantee a long and narrow flame at all operating conditions 

or also at minimum input in case of two stage or modulating 

burners.  
Too short flames can cause a localised overheating of the 

front part of the furnace, and the combustion products, not 

sufficiently cooled down, entering the smoke pipes at a too high 

temperature, can cause important damages to the boiler.
The burner manufacturing companies are available to supply 

the flame dimensions developed by their burners.
More informations are given in the paragraph "Commissioning".

Burner Blast Tube Minimum Length

Model

Ø A mm L mm

340-630

220

250

760-970

270

270

1100-1320

320

300

1570-1850

320

320

2200-2650

380

350

3000

380

400

3500-4000

400

400

4500-6000

500

480

6500-7000

500

630

29  FLAME INSPECTION

The Vanguard boiler range is provided with a 

sightglass tube placed above the burner door.

The sightglass tube has a thread (1) suitable for 

a pressure gauge and or for a cooling line (2) (not 

supplied) connection as shown in the diagram.

INST

ALLA

TION

Содержание Vanguard L 340

Страница 1: ...ssured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature...

Страница 2: ...80 DN100 DN100 DN100 DN125 DN125 DN125 DN150 DN150 DN175 DN175 Safety valve Expansion T3 Rp 2 Rp 2 Rp 2 Rp 2 DN65 DN65 DN65 DN80 DN80 DN100 DN100 Drain connection T4 in Rp 3 4 Rp 3 4 Rp 3 4 Rp 3 4 Rp...

Страница 3: ...90 93 90 93 90 93 90 93 90 93 90 93 90 93 90 93 90 94 66 93 65 94 15 92 87 94 66 93 65 94 15 92 87 94 66 93 65 94 15 92 87 Hydraulic Resistance Max 15K mbar 20 6 33 3 27 5 47 1 35 3 60 8 53 82 4 53 83...

Страница 4: ...upply 6 Hydraulic Resistance 2 3 Initial Start Up Lighting 34 Introduction 5 Installation 17 34 Performance Data 2 3 Positioning of the Turbulators 33 Servicing 35 36 Ventilation 15 Water Circulation...

Страница 5: ...increased number of flue ways tubes which are positioned in the hottest area of the heat exchanger and constructed from a thicker steel construction than that of traditional boilers Burners The Vangu...

Страница 6: ...N50081 1 EN50082 1 and EN55014 92 42 EEC Boiler Efficiency Directive 2009 142 EEC Gas Devices Directive Relevant standards are EN303 1 EN303 2 and EN304 IGE UP 1 Soundness testing and purging of indus...

Страница 7: ...tank is used to fill the system with water and it is through the cold feed pipe that system water expands into the tank when the boiler passes heat into the system Conversely when the system cools wat...

Страница 8: ...lve and expansion connection T4 Drain connection T5 Flue connection T6 Burner connection MODEL DIMENSION 340 420 510 630 A 860 890 890 890 B 1210 1275 1470 1780 C 1182 1352 1352 1352 D 190 190 190 190...

Страница 9: ...ollector hood cleaning door 4 Flame inspection tube with pressure test nipple and cooling line connection Vanguard L 760 970 T1 Flow connection T2 Return connection T3 Safety valve and expansion conne...

Страница 10: ...C 1432 1432 1542 1542 1702 1702 D 190 190 190 190 190 190 E 207 207 227 227 259 258 F 187 187 272 272 274 273 G 810 810 880 880 950 950 H 595 595 640 640 690 690 I 2346 2686 2781 3151 3225 3545 L 180...

Страница 11: ...rner connection T7 Sludge hole T8 Handhole Vanguard L 3000 4000 MODEL DIMENSION 3000 3500 4000 A 1720 1970 1970 B 3230 3194 3594 C 1830 2090 2090 D 190 190 190 E 295 325 325 F 340 390 360 G 1315 1535...

Страница 12: ...s requirements MODEL DIMENSION 4500 5000 5500 6000 6500 7000 A 2088 2088 2214 2214 2380 2380 B 226 226 240 240 240 240 C 2533 2533 2653 2653 2860 2860 D 417 417 437 437 509 509 E 445 445 465 465 595 5...

Страница 13: ...air is required at both high and low levels Do not obstruct the grates of aspiration of the air or dissipation of the heat The boiler must be positioned so that there is enough space available for th...

Страница 14: ...of the system 4 The boiler is at the highest point of the system Systems designed to rise above the flow connections will of course automatically require a minimum static head higher than shown 5 The...

Страница 15: ...ng Other British Standards applicable to commercial sealed systems are BS6880 Part 2 BS 1212 BS 6281 Part 1 BS 6282 Part 1 BS 6283 Part 4 10 VENTILATION Safe efficient and trouble free operation of co...

Страница 16: ...hall be inclined upwards at 45 11 FLUING Flue Size Refer to applicable regulations while determining the size and height of the flue Please note that Vanguard L boilers have pressurised and sealed com...

Страница 17: ...the Upper Jacket 1 Body Insulation 1 1 1 Front Insulation 1 1 1 Rear Insulation 1 1 1 Central Body Insulation 1 1 1 Rear Side Jacket 2 2 2 Spare Parts Plastic Bag 1 1 1 Box Code VAL 07 10 10 10 17 17...

Страница 18: ...25 2 DN125 2 DN125 2 DN150 2 DN150 2 DN175 2 DN175 2 DN200 2 DN200 2 DN200 2 DN200 2 DN250 2 DN250 2 DN250 2 DN250 2 DN250 2 DN250 2 DN250 Multiple Cable Clamp 4 4 4 4 4 4 4 4 4 4 4 4 4 Flange 1 DN65...

Страница 19: ...nels 3 and 4 D Fit the rear insulation 6 fix the rear lower and upper retaining strips 7 and 8 with the self tapping screws Fit the plastic cable clamps 9 to the upper rear panel 8 E Fit the Ideal bad...

Страница 20: ...3 4 van8103 18 POSITION OF THERMOMETER THERMOSTAT SENSOR IN THE BULB HOLDER Vanguard L 340 to 970 LEGEND 1 Thermometer bulb 2 Operation thermostat bulb 3 Safety thermostat bulb 4 Minimum temp thermost...

Страница 21: ...r insulation 7 fix the rear lower panels 9 with pins and springs and the upper panel 10 with the self tapping screws 8 Fit the plastic cable clamps 11 to the upper rear panel 10 E Fit the Ideal badge...

Страница 22: ...the plastic cable clamps 8 to it E Fit the Ideal badge to the front edge of the front top panel 9 and secure with the rubber fixings F Fit the control panel to front top panel 9 Remove the upper shell...

Страница 23: ...front edge of the front top panel 8 and secure with the rubber fixings F Fit the control panel to front top panel 8 Remove the upper shell of the control panel and insert the capillaries of thermomete...

Страница 24: ...ok them to the screws fitted to the upper square tube To determine which one of the front side panels is the left or the right ensure that the cable clamp plates 7 are positioned facing toward the fro...

Страница 25: ...H L thermostat 3 Safety thermostat 4 Minimum thermostat Ensure that the sensors are inserted to the bottom of the bulb holder and then secure them with the retaining clip 5 In case some other thermost...

Страница 26: ...ment panel pos 5 to the support pos 3 D After removal of the two side screws from the panel board rotate its cover towards the front and insert the cables and the capillaries of thermometer and thermo...

Страница 27: ...mber can be achieved through adjustment of the screws 26 DOOR ASSEMBLY VANGUARD L 760 to 970 MODELS The combustion chamber door is fitted with four fixing points two on the left hand side which are no...

Страница 28: ...when reversing the door the bushing 9 nut 10 and washer 11 will have to be moved as shown below details 1 and 3 for hinge side details 2 and 4 for hinge side Door Adjustment 1 Vertical door adjustmen...

Страница 29: ...ied and must conform to the following directives and standards Gas Appliances Directive 90 396 CEE EN 267 Automating oil burners of monoblock type testing EN 676 Automatic forced draught burners for g...

Страница 30: ...o it will be under power The switches 12 13 switch On and OFF the power to the burner and the Heating pump via a relay if necessary With the thermostat 21 the working temperature of the boiler can be...

Страница 31: ...High temperature setting Live on this lead hence on T2 allows burner to fire on low fire in a 2 stage burner No 10 S3 Burner lockout indicator Feeds signal from lockout terminal on burner control box...

Страница 32: ...FF Switch illuminated Position I ON Position OFF 12 Burner Switch Position I ON Position OFF 13 Pump Switch Position I I ON Position OFF 21 Boiler ON OFF High Low Thermostat High fire 54 C 84 C low fi...

Страница 33: ...distance from the front tube plate as shown in the picture on the right When using the boiler at minimum output the smoke temperature will not be lower than 160 C In contrary case before get in touch...

Страница 34: ...r and drain down to complete the flushing process c Refill and vent the system clear all air locks and again check for water soundness d Balance the system 3 Finally set the controls to the User s req...

Страница 35: ...freezing Otherwise drain the system completely 42 SAFETY For boilers with gas burners It is the law that any service work must be carried out by a Gas Safe Registered Engineer WARNING Always turn off...

Страница 36: ...es 4 Close off the fuel supply to the burner 5 Ensure that the boiler has been cooled to ambient temperature 6 Isolate the mains supply to the boiler and burner 7 Open the combustion chamber door afte...

Страница 37: ...37 Vanguard L Installation Servicing NOTES...

Страница 38: ...38 Vanguard L Installation Servicing NOTES...

Страница 39: ...39 Vanguard L Installation Servicing NOTES...

Страница 40: ...tinuing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice The Ideal Boilers Technical Training Centre offers a series of fi...

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