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23

Falcon GTS -

Installation & Servicing

INSTALLATION

37 BASIC CONNECTIONS

WARNING.

Sensor cables must be separated from cables in 230V circuits (see Frame 36).

DHW

sensor

(optional)

The connector supplied in the AD 212 kit
with the 22kOhm resistance and a 100nF capacitor,
must be plugged into terminals 25 and 26.

Boiler

sensor

Heating pump

(not supplied)

Zone B

DHW pump

(not supplied)

Heating pump

(not supplied)

Zone A

230V

Power supply

fal8543

TAM B & B

not available on 2 stage

control panel FM196

INST

ALLA

TION

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Содержание Falcon GTS 4

Страница 1: ...y part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clea...

Страница 2: ...e important that no external control devices e g flue dampers economisers etc are directly connected to these appliances unless covered by these Installation and Servicing Instructions or as otherwise...

Страница 3: ...et boilers offering high efficiency operation ease of maintenance fuel flexibility and low emissions in a compact package Suitable for oil or gas operation the Falcon GTS range is supplied in a choice...

Страница 4: ...rature hot water heating systems of output greater than 45kW Part 1 Fundamental and design considerations Part 2 Selection of equipment Part 3 Installation commissioning and maintenance BS 6891 Instal...

Страница 5: ...times 1mm of lime reduces the heat transfer from metal to water by 10 In practice the deposition of these salts is liable to cause noises from the boiler body or even premature boiler failure Corrosi...

Страница 6: ...comply with local recommendations Refer also to Frame 3 1065 330 35 1 310 45 6 5 B E 1 2 1 4 A 56 51 56 520 FAL8519b 1 Adjustable feet basic height 50mm with 35 to 65mm adjustment range Boiler A B 4 E...

Страница 7: ...the advice of the gas supplier should be obtained The temperature within a boiler room shall not exceed 25o C within 100 mm of the floor 32o C at mid height and 40o C within 100 mm of the ceiling Fil...

Страница 8: ...ations or the requirements of the local authority as or water undertakings In general commercial closed pressurised systems are provided with either manual or automatic water make up In both instances...

Страница 9: ...storage cylinder is less than that required by the boiler A combined shunt DHW primary pump sized on the minimum flow to be required MUST be fitted Provided adequate heat dissipation can be achieved a...

Страница 10: ...whilst BS 5410 Pt 1 similarly applies to OIL fired boilers The table below contains the minimum dimensions of the flue required for each boiler model in order to ensure sufficient draught at the outl...

Страница 11: ...nstructions delivered with the burner 12 ASSEMBLY Packaging The tables below show the numbers of the packages which make up the boiler The packages are listed in the order in which they are opened for...

Страница 12: ...e groove facing up and fix the height converter with two M10 x 25 bolts serrated washers and nuts using a 17mm spanner 14 PREPARING THE SECTIONS 1 Support the rear section with a wooden block 2 Place...

Страница 13: ...mall wooden block 4 Proceed likewise for the other intermediate sections FAL5823 3 3 17 ASSEMBLING THE FRONT SECTION AND PULLING UP COMPLETE ASSEMBLY 0mm 8227N022B 1 2 2 3 7 4 4 4 4 1 Complete the ass...

Страница 14: ...signed for that purpose 1 Put the lower hinge in place press it against the front section and secure it with an M10 x 50 bolt and wide CL 10 20 tapered washer 17mm spanner 2 Screw in loosely the other...

Страница 15: ...OPENING Assembling the door with left hand opening Proceed similarly with the hinges on the left hand side as described in Frames 19 and 20 22 POSITIONING THE FLUE BAFFLES 1 Open the door 2 Place the...

Страница 16: ...the flue gas collector hood onto the studs and secure with two flanged nuts 1 FAL5832 FAL5833 2 24 FITTING THE FRONT CROSSPIECE 1 Lower the crosspiece onto the boiler body 2 Push it home behind the l...

Страница 17: ...of the boiler with the black fabric facing downwards 2 Lift the insulating material around the body and fix it with two straps and bundles 3 Mount the lower and upper rear insulating material with the...

Страница 18: ...EMBLING THE SIDE PANELS 1 Loosely fit the screws and serrated washers a to secure the control panel support and b to secure to the front cross piece Refer to Frame 26 2 Fit the cable clip on the oppos...

Страница 19: ...and serrated washers into the front crosspiece 29 FITTING THE REAR PANEL 1 Remove the collector hood inspection plate by removing the wing nuts and washers 2 Place rear panel into position ensuring no...

Страница 20: ...w for plastic fal8538b fal8537b 6 Fit the back of the control panel to the panel support using the self tapping screw and plain washer 7 Fit the earth wire spade connector to the earth tab 8 Insert th...

Страница 21: ...h forwards to engage 2 Secure the top panel to the rear panel with 2 screws and serrated washers 3 Position the front panel so that the studs engage in the side panel keyhole slots Lower the panel to...

Страница 22: ...essional The electrical wiring has been carefully checked in the factory and the internal connections of the control panel must not be modified in any event The electrical connections should be made f...

Страница 23: ...36 DHW sensor optional The connector supplied in the AD 212 kit with the 22kOhm resistance and a 100nF capacitor must be plugged into terminals 25 and 26 Boiler sensor Heating pump not supplied Zone...

Страница 24: ...om thermostat at terminals 19 and 20 zone B do not fit link if zone B not used Safety contact to terminals 4 and 5 after removing link Remote alarm to indicate overheat low water pressure etc to termi...

Страница 25: ...NTROL RELAY CIRCUIT A HEATING PUMP CONTROL RELAY CIRCUIT B BOILER SENSOR DOMESTIC HOT WATER SENSOR TITANIUM ANODE ROOM THERMOSTAT CIRCUIT A ROOM THERMOSTAT CIRCUIT B SAFETY THERMOSTAT ALARM LIGHT MAIN...

Страница 26: ...RL ECS TA M A T A ZEH 1 1a ZT ZT 1 1b 1a 2 2b 2a T EST ST B T EST ST B TS 1 2 3 B 1 2 DJ 6A fal8545 HEATING PUMP CIRCUIT A DHW LOAD PUMP HEATING PUMP CIRCUIT B BURNER A B B CS DJ6A J L N RL BR1 RL BR2...

Страница 27: ...ion terminal for this control phase must be separate from those of the power supply phase s which are wired direct to the burner via the installer supplied burner mains relay No 8 N Neutral from contr...

Страница 28: ...rrun 1 The potentiometer on the PCB in the boiler is used to adjust the DHW pump overrun The overrun can vary with an adjustment range from 0 to 10 minutes factory setting 4 min Setting the Domestic H...

Страница 29: ...t the window 47 FUEL OIL OR GAS CONNECTIONS Refer to the instructions supplied with the burner 3 Unscrew the attachment screw fastening the front of the control panel 4 Tilt the front panel 5 Remove t...

Страница 30: ...o C Notes for items 9 10 only Boilers fitted with a DHW sensor When the system is switched on it performs an air elimination sequence of the hot water calorifier lasting for 1 minute by intermittently...

Страница 31: ...1 The correct operation of ANY secondary system controls should be proved Operate each control separately and check that the main burner or circulating pump as the case may be responds 2 Water circul...

Страница 32: ...the seal Refer to Frame 29 10 Brush out the combustion chamber and vacuum the soot from beneath the flue ways 11 Replace the flue baffles into the flue ways Refer to Frame 22 for correct location 12 C...

Страница 33: ...e system hot examine all water connections for soundness Check the gas rate and measure the combustion CO CO2 content Complete the boiler log book Carry out functional checks as appropriate 58 SERVICI...

Страница 34: ...34 Falcon GTS Installation Servicing NOTES...

Страница 35: ...35 Falcon GTS Installation Servicing NOTES...

Страница 36: ...ance of its products The right is therefore reserved to vary specification without notice The Ideal Boilers Technical Training Centre offers a series of first class training courses for domestic comme...

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