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Split System Heat Pumps

Installation Instructions

6

WARNING

Recover R--22 holding charge before removing

runaround liquid piping loop. Failure to recover

holding charge before removing piping loop

could result in equipment damage and severe

injury.

MAKE PIPING CONNECTIONS

1. Open service valves in sequence:

a. Discharge service valve on compressor.

b. Suction service valve on compressor.

c. Liquid line valve.

2. Remove 1/4 --in. flare cap from liquid valve Schrader

port.

3. Attach refrigerant recovery device and recover

holding charge.

4. Remove runaround loop.

5. Connect system liquid line from liquid connection of

outdoor unit(CHS) to indoor unit liquid line

connections. Select proper field-- supplied bi--flow

filter driers and install in the liquid line. See Fig. 2.

Install a field--supplied liquid moisture indicator

between the filter drier(s) and the liquid connections

on the indoor unit. Braze or silver alloy solder all

connections.

Pass nitrogen or other inert gas through piping while

making connections to prevent formation of copper oxide.

(Copper oxides are extremely active under high

temperature and pressure. Failure to prevent collection of

copper oxides may result in system component failures.)

VAPOR LINE PIPING PROCEDURE -- Connect system

vapor line to the vapor line stub on the outdoor unit and the

vapor stubs on the indoor unit. At the indoor unit, construct

vapor piping branches as shown in Fig. 3 for good mixing of

the refrigerant leaving the indoor coil during cooling. This

will ensure proper TXV (thermostatic expansion valve)

bulb sensing. Where vapor line is exposed to outdoor air,

line must be insulated. See Table 3 for insulation

requirements.

Table 3 -- Insulation for Vapor Line Exposed to Outdoor Conditions

Length of Exposed Vapor Line*

Insulation Thickness

feet

meter

inches

mm

10

3

3/8

10

25

8

1/2

13

35

11

3/4

19

50

15

3/4

19

*Recommended vapor line insulation for piping exposed to outdoor conditions to prevent loss of heating during heating

cycle. When vapor line goes through interior spaces, insulation should be selected to prevent condensation on cooling

cycle. Heating capacity should be reduced 1000 Btuh (295 W) if over 35 ft (11 m) of vapor line with 3/4 in. (19 mm) insulation

is exposed to outdoor conditions.

+Closed cell foam insulation with a thermal conductivity of: 0.28 Btu

in./ft 2

h

• °

F (0.04W/m

• °

C).

Fig. 3 — Location of Sight Glass(es) and Filter Driers (Typical)

LEGEND

TXV -- Thermostatic Expansion Valve

Содержание CHS180

Страница 1: ...Save This Manual for Future Reference 506 01 2002 01 5 07 07 Installation Start Up and Service Instructions Models CHS180 Split System Heat Pump Three Phase 208 230 460 Volt...

Страница 2: ...l after the unit is rigged into its final location REDUCED EQUIPMENT LIFE AND PERSONAL INJURY HAZARD mproper installation adjustment alteration service or maintenance can void the warranty The weight...

Страница 3: ...risdictions may prevail Side compressor 3 1 2 ft 1067 mm Side opposidte compressor 3 ft 914 mm Ends 2 ft 616 mm Top 5 ft 1524 mm Support Point Unit Total Weight 1 2 3 4 CHS180 803 158 243 244 158 365...

Страница 4: ...unit must be level and supported above grade by beams platform or a pad Platform or pad can be of open or solid construction but should be of permanent materials such as concrete bricks blocks steel...

Страница 5: ...door unit is above the outdoor unit the riser will function as a hot gas riser If the outdoor unit is above the indoor unit the riser is a suction riser Use a reduced diameter riser design and constru...

Страница 6: ...Failure to prevent collection of copper oxides may result in system component failures VAPOR LINE PIPING PROCEDURE Connect system vapor line to the vapor line stub on the outdoor unit and the vapor st...

Страница 7: ...must be grounded N EXAMPLE Supply voltage is 460 3 60 AB 452 v BC 464 v AC 455 v 452 464 455 Average Voltage 3 1371 3 457 Determine maximum deviation from average voltage Maximum deviation is 7 v Dete...

Страница 8: ...Split System Heat Pumps Installation Instructions 8 Fig 5 208 230 Volt Wiring Details...

Страница 9: ...Split System Heat Pumps Installation Instructions 9 Fig 5 208 230 Volt Wiring Details Cont with control box CHS180H N A...

Страница 10: ...Split System Heat Pumps Installation Instructions 10 Fig 6 460 Volt Wiring Details...

Страница 11: ...Split System Heat Pumps Installation Instructions 11 Fig 6 460 Volt Wiring Details Cont with control box CHS180L N A...

Страница 12: ...Split System Heat Pumps Installation Instructions 12 Fig 6 Auxiliary Box Diagram...

Страница 13: ...START UNIT The field disconnect is closed the fan circuit breaker is closed and the space thermostat is set above ambient so that there is no demand for cooling Only the crankcase heater will be ener...

Страница 14: ...compressor When TC2 closes demanding additional cooling the compressor loads to full load operation During heating compressor is always fully loaded When TH1 demands first stage heating the heat pump...

Страница 15: ...es the cleaning and the maintenance of standard coils Routine cleaning of coil surfaces is essential to minimize contamination build up and remove harmful residue Inspect coils monthly and clean as re...

Страница 16: ...Split System Heat Pumps Installation Instructions 16...

Страница 17: ...Split System Heat Pumps Installation Instructions 17...

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