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Split System Heat Pumps

Installation Instructions

13

Pre--Start--Up

Do not attempt to start the condensing unit, even

momentarily, until the following steps have been

completed. Compressor damage may result.

CAUTION

!

UNIT DAMAGE HAZARD
Failure to follow this caution may result in shorten life

of unit components.

System Check

1. Check all air handler(s) and other equipment

auxiliary components. Consult the manufacturer’s

instructions regarding any other equipment

connected to the condensing unit. If unit has

field--installed accessories, be sure all are properly

installed and correctly wired. If used, airflow switch

must be properly installed.

2. Backseat (open) compressor suction and discharge

valves. Now close valves one turn to allow refrigerant

pressure to reach test gages.

3. Open liquid line service valve.

4. Check tightness of all electrical connections.

5. Be sure unit is properly leak checked, dehydrated,

and charged.

6. Electrical power source must agree with nameplate

rating.

7. Crankcase heater must be firmly locked into

compressor crankcase. Be sure crankcase is warm

(heater must be on for 24 hours before starting

compressor).

Start--Up

Compressor crankcase heater must be on for 24 hours

before start--up. After the heater has been on for 24 hours,

the unit can be started.

COMPRESSOR OVERLOAD -- This overload interrupts

power to the compressor when either the current or internal

motor winding temperature becomes excessive, and

automatically resets when the internal temperature drops

to a safe level.

This overload may require up to 60 minutes (or longer) to

reset. If the internal overload is suspected of being open,

disconnect the electrical power to the unit and check the

circuit through the overload with an ohmmeter or continuity

tester.

START UNIT -- The field disconnect is closed, the fan

circuit breaker is closed, and the space thermostat is set

above ambient so that there is no demand for cooling. Only

the crankcase heater will be energized.

Next, close the compressor circuit breaker and then reset

space thermostat below ambient so that a call for cooling is

ensured.

NOTE: Do not use circuit breaker to start and stop the

compressor except in an emergency.

After starting, there is a delay of at least 3 seconds before

compressor starts.

Refrigerant Charge

Add charge amount as required for the total system, See

Figure 7 and Table 4. Do not exceed maximum refrigerant

charge. Vary refrigerant until the conditions of the chart are

met. Note that charging charts are different from type

normally used. Charts are based on charging the units to

the correct subcooling for the various operating conditions.

Accurate pressure gage and temperature sensing device

are required.

Connect the pressure gage to the service port on the liquid

line service valve. Mount the temperature sensing device

on the liquid line, close to the liquid line service valve and

insulate it so that outdoor ambient temperature does not

affect the reading. Indoor airflow must be within the normal

operating range of the unit. Operate unit a minimum of 15

minutes. Ensure pressure and temperature readings have

stabilized. Plot liquid pressure and temperature on chart

and add or reduce charge to meet curve. Adjust charge to

conform with charging chart, Figure 7, using the liquid

pressure and temperature to read chart.

If the sight glass is cloudy, check refrigerant charge again.

Ensure all fans are operating. Also ensure maximum

allowable liquid lift has not been exceeded. If charged per

chart and if the sight glass is still cloudy, check for a

plugged filter drier or a partially closed solenoid valve.

Replace or repair, as needed.

Unit must be charged in the Cooling Mode only.

N

Fig. 7 CHS180 CHARGING CHART

Содержание CHS180

Страница 1: ...Save This Manual for Future Reference 506 01 2002 01 5 07 07 Installation Start Up and Service Instructions Models CHS180 Split System Heat Pump Three Phase 208 230 460 Volt...

Страница 2: ...l after the unit is rigged into its final location REDUCED EQUIPMENT LIFE AND PERSONAL INJURY HAZARD mproper installation adjustment alteration service or maintenance can void the warranty The weight...

Страница 3: ...risdictions may prevail Side compressor 3 1 2 ft 1067 mm Side opposidte compressor 3 ft 914 mm Ends 2 ft 616 mm Top 5 ft 1524 mm Support Point Unit Total Weight 1 2 3 4 CHS180 803 158 243 244 158 365...

Страница 4: ...unit must be level and supported above grade by beams platform or a pad Platform or pad can be of open or solid construction but should be of permanent materials such as concrete bricks blocks steel...

Страница 5: ...door unit is above the outdoor unit the riser will function as a hot gas riser If the outdoor unit is above the indoor unit the riser is a suction riser Use a reduced diameter riser design and constru...

Страница 6: ...Failure to prevent collection of copper oxides may result in system component failures VAPOR LINE PIPING PROCEDURE Connect system vapor line to the vapor line stub on the outdoor unit and the vapor st...

Страница 7: ...must be grounded N EXAMPLE Supply voltage is 460 3 60 AB 452 v BC 464 v AC 455 v 452 464 455 Average Voltage 3 1371 3 457 Determine maximum deviation from average voltage Maximum deviation is 7 v Dete...

Страница 8: ...Split System Heat Pumps Installation Instructions 8 Fig 5 208 230 Volt Wiring Details...

Страница 9: ...Split System Heat Pumps Installation Instructions 9 Fig 5 208 230 Volt Wiring Details Cont with control box CHS180H N A...

Страница 10: ...Split System Heat Pumps Installation Instructions 10 Fig 6 460 Volt Wiring Details...

Страница 11: ...Split System Heat Pumps Installation Instructions 11 Fig 6 460 Volt Wiring Details Cont with control box CHS180L N A...

Страница 12: ...Split System Heat Pumps Installation Instructions 12 Fig 6 Auxiliary Box Diagram...

Страница 13: ...START UNIT The field disconnect is closed the fan circuit breaker is closed and the space thermostat is set above ambient so that there is no demand for cooling Only the crankcase heater will be ener...

Страница 14: ...compressor When TC2 closes demanding additional cooling the compressor loads to full load operation During heating compressor is always fully loaded When TH1 demands first stage heating the heat pump...

Страница 15: ...es the cleaning and the maintenance of standard coils Routine cleaning of coil surfaces is essential to minimize contamination build up and remove harmful residue Inspect coils monthly and clean as re...

Страница 16: ...Split System Heat Pumps Installation Instructions 16...

Страница 17: ...Split System Heat Pumps Installation Instructions 17...

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