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Split System Heat Pumps

Installation Instructions

14

Table 4 - Refrigerant Charge

Refrigerant Type

R--22

Operating Charge (lb. oz.)*

37 -- 0

*The charge amount is related to a length of 25ft. used in

liquid and suction lines. Note: Add or remove the

refrigerant charge (.083lb/ft) when liquid and suction lines

have different lengths than 25ft.

FINAL CHECKS

-- Ensure all safety controls are operating,

control panel covers are on, and the service panels are in

place.

Compressor crankcase heater must be on for 24 hours

before start--up. To energize the crankcase heater, set the

space thermostat above the ambient temperature so there

is no demand for cooling. Close the field disconnect.

The crankcase heater is now energized.

After the heater has been on for 24 hours, the unit can be

started. If no time has elapsed since the preliminary charge

step was completed, it is unnecessary to wait the 24--hour

period.

START UNIT --

Close the field disconnect and set the

Space thermostats above ambient temperature so that

there is no demand for cooling. Only the crankcase heaters

will be energized.

Place thermostat selector switch at COOL and set space

set point below ambient temperature so that a call for

cooling is ensured. If compressor does not start, set

thermostat lower.

CHECK HEATING CYCLE OPERATION

-- Place

thermostat selector switch at HEAT and reset the space set

point above ambient temperature so that a call for heating

is ensured. Compressor will start. Observe system

operation.

Operating Sequence

HEATING

-- Place thermostat selector at HEAT and set

temperature selector above room ambient.

COOLING

-- Place thermostat selector at COOL and set

temperature selector below room ambient.

When thermostat calls for unit operation (either heating or

cooling), the indoor--fan motor starts immediately. The

outdoor--fan motors and compressor start within 3 seconds

to 5 minutes depending on when unit was last shut off by

thermostat, because unit contains a compressor time

delay circuit. When first--stage cooling is required,

thermostat (TC1) closes, causing the heat pump to start

with an unloaded compressor. When TC2 closes,

demanding additional cooling, the compressor loads to full

load operation.

During heating, compressor is always fully loaded. When

TH1 demands first--stage heating, the heat pump starts

within 3 seconds to 5 minutes depending on when unit was

last shut off by thermostat, because unit contains a

compressor time delay circuit. (The defrost board has

speed terminals to shorten this cycle.) When TH2 of the

thermostat closes, auxiliary heat supply (electric strip heat)

is energized in 1 or 2 stages depending on number of

stages available and whether outdoor thermostats are

closed.

Defrost Cycle

Defrost is achieved by reversal from heating to cooling

cycle and deenergization of outdoor--fan motors, allowing

hot refrigerant gas to defrost outdoor coil. Defrost is

achieved with a timer set to initiate defrost every 30, 50, or

90 minutes (factory set at 30 minutes).

Defrost is initiated when refrigerant temperature leaving

the outdoor coil is measured below 27 F (2.8 C), (typically

when the outdoor ambient temperature is below 45 F [7.2

C] as sensed by the defrost thermostat [DFT]).

Defrost is terminated when: The refrigerant temperature

rises to 65 F (18.3 C) (80 F [26.7 C] for CHS180) at the DFT

location on the liquid line; or the refrigerant pressure rises

to 280 psig (1931 kPag) at the HPS2 location on the liquid

line; or the defrost timer completes the 10--minute cycle.

Air Circulation

When the fan switch is at FAN ON, the indoor--air fans

operate continuously to provide ventilation. The

thermostat operates the other components as described

above.

Emergency Heat Cycle

If the compressor is inoperative due to a tripped safety

device, the second stage of the thermostat automatically

energizes the indoor--air fan and the electric resistance

heaters.

If desired, the compressor can be manually locked out by

setting the thermostat for emergency heat. In this instance,

the emergency heat indicator light on the thermostat

assembly is illuminated.

Service

Compressor Removal

1. Shut off power to unit. Remove unit access panel.

2. Recover refrigerant from system using refrigerant

recovery methods in accordance with local and

national standards.

3. Disconnect compressor wiring at compressor

terminal box.

4. Disconnect refrigerant lines from compressor.

Содержание CHS180

Страница 1: ...Save This Manual for Future Reference 506 01 2002 01 5 07 07 Installation Start Up and Service Instructions Models CHS180 Split System Heat Pump Three Phase 208 230 460 Volt...

Страница 2: ...l after the unit is rigged into its final location REDUCED EQUIPMENT LIFE AND PERSONAL INJURY HAZARD mproper installation adjustment alteration service or maintenance can void the warranty The weight...

Страница 3: ...risdictions may prevail Side compressor 3 1 2 ft 1067 mm Side opposidte compressor 3 ft 914 mm Ends 2 ft 616 mm Top 5 ft 1524 mm Support Point Unit Total Weight 1 2 3 4 CHS180 803 158 243 244 158 365...

Страница 4: ...unit must be level and supported above grade by beams platform or a pad Platform or pad can be of open or solid construction but should be of permanent materials such as concrete bricks blocks steel...

Страница 5: ...door unit is above the outdoor unit the riser will function as a hot gas riser If the outdoor unit is above the indoor unit the riser is a suction riser Use a reduced diameter riser design and constru...

Страница 6: ...Failure to prevent collection of copper oxides may result in system component failures VAPOR LINE PIPING PROCEDURE Connect system vapor line to the vapor line stub on the outdoor unit and the vapor st...

Страница 7: ...must be grounded N EXAMPLE Supply voltage is 460 3 60 AB 452 v BC 464 v AC 455 v 452 464 455 Average Voltage 3 1371 3 457 Determine maximum deviation from average voltage Maximum deviation is 7 v Dete...

Страница 8: ...Split System Heat Pumps Installation Instructions 8 Fig 5 208 230 Volt Wiring Details...

Страница 9: ...Split System Heat Pumps Installation Instructions 9 Fig 5 208 230 Volt Wiring Details Cont with control box CHS180H N A...

Страница 10: ...Split System Heat Pumps Installation Instructions 10 Fig 6 460 Volt Wiring Details...

Страница 11: ...Split System Heat Pumps Installation Instructions 11 Fig 6 460 Volt Wiring Details Cont with control box CHS180L N A...

Страница 12: ...Split System Heat Pumps Installation Instructions 12 Fig 6 Auxiliary Box Diagram...

Страница 13: ...START UNIT The field disconnect is closed the fan circuit breaker is closed and the space thermostat is set above ambient so that there is no demand for cooling Only the crankcase heater will be ener...

Страница 14: ...compressor When TC2 closes demanding additional cooling the compressor loads to full load operation During heating compressor is always fully loaded When TH1 demands first stage heating the heat pump...

Страница 15: ...es the cleaning and the maintenance of standard coils Routine cleaning of coil surfaces is essential to minimize contamination build up and remove harmful residue Inspect coils monthly and clean as re...

Страница 16: ...Split System Heat Pumps Installation Instructions 16...

Страница 17: ...Split System Heat Pumps Installation Instructions 17...

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